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Post Posted: Fri Sep 10, 2010 8:56 am 
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Welcome to the BenT kits thread.

We now have a website! Check us out at http://WWW.ZUKPARTS.COM

And be sure to like us on Facebook to keep up to date with the latest updates: https://www.facebook.com/zukparts

Check out the posts below to see the range of kits and parts that I currently make for Sierras, Vitaras and Jimnys.

All kits are kept in stock ready to ship. Feel free to PM me or contact me via the website if you have any questions about my products.

Thanks!

Ben

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Last edited by BenT on Thu Aug 20, 2015 5:03 pm, edited 2 times in total.
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Vehicle: 85 SJ413

Post Posted: Fri Sep 10, 2010 8:57 am 
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1600 Adaptor kits:

This kit will allow you to fit a Suzuki Vitara 1600 engine to your Suzuki Sierra / Samurai / SJ413 / Holden Drover. Either an 8 valve or 16 Valve 1600cc / 1.6 can be used. eg any of the following engines: G16 G16A G16B or even a G15A or G15B
Its completely bolt in - no drilling out holes or re-tapping threads required.

Kit contains:

CAD Designed, laser cut and powder coated engine to gearbox adaptor plate.
Drivers side engine mount adaptor.
Passengers side engine mount spacer.
2x CNC machined gearbox mounting studs.
Metric fine countersunk cap screws.
Metric fine bolts.
Nyloc nuts.
Detailed fitting instructions.

http://www.zukparts.com/Suzuki-Samurai-Sierra/Suzuki-Samurai-Sierra-1600-engine-adaptor-kit

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Last edited by BenT on Thu Aug 20, 2015 5:14 pm, edited 2 times in total.
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Joined: Sun Nov 16, 2008 10:30 pm
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Location: Nelson, NZ
Vehicle: 85 SJ413

Post Posted: Fri Sep 10, 2010 9:00 am 
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Sierra to Vitara Power Steering Kit

This bolt on kit is designed to fit Suzuki Vitara / Escudo power steering to a RHD (right hand drive) Sierra or Samurai using a machined wedge to align the steering box with the steering column.

The box is mounted as far forward as possible (+20mm) to give room to move the axle forward without the steering drag link and tie rod rubbing on each other. Great for RUF spring conversions or when moving the front axle forwards to fit bigger tyres.

The kit includes:

CAD designed, CNC machined wedge adaptor
Laser cut pump adaptor bracket to mount the Vitara power steering pump to the block
Spacer to move the radiator mounting bracket to clear the steering box.
All required high tensile fasteners
Installation instructions

You just need to get the following parts from a Vitara:

Power steering box with pitman arm
Power steering pump
Factory power steering pump mounting bracket
Hoses and reservoir.

Installation also requires a collapsible steering shaft, (found on later model Sierras / Samurais), or shortening of the stock steering shaft, plus multi-rib pulleys from a 1600 Vitara motor (or a 1600 engine conversion! - see my other kits)

http://www.zukparts.com/Suzuki-Samurai-Sierra/Suzuki-Samurai-Sierra-to-Vitara-power-steering-conversion-kit

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Last edited by BenT on Thu Aug 20, 2015 5:19 pm, edited 3 times in total.
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Joined: Sun Nov 16, 2008 10:30 pm
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Location: Nelson, NZ
Vehicle: 85 SJ413

Post Posted: Fri Sep 10, 2010 9:06 am 
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Suzuki Samurai / Sierra to Vitara Power Steering Wedge

This wedge designed to fit a Suzuki Vitara / Escudo power steering box to a Suzuki Samurai or SJ413 chassis and align the steering box with the steering column.

The box is mounted as far forward as possible (+20mm) to give room to move the axle forward without the steering drag link and tie rod rubbing on each other. Great for RUF spring conversions or when moving the front axle forwards to fit bigger tyres.

The kit includes:

CAD designed, CNC machined wedge adaptor
High tensile fasteners

*Note: Wedge only option is intended for people who have cut the radiator mount off the chassis on the left side. Even with a 1.6 engine, the stock pump position is low down and the pulley will hit the radiator mount on the chassis, so the full power steering kit with pump relocation bracket is often needed.

http://www.zukparts.com/Suzuki-Samurai-Sierra/Suzuki-Samurai-Sierra-to-Vitara-power-steering-wedge

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Last edited by BenT on Thu Aug 20, 2015 5:25 pm, edited 3 times in total.
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Location: Nelson, NZ
Vehicle: 85 SJ413

Post Posted: Fri Sep 10, 2010 9:08 am 
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Suzuki Jimny and Vitara Wheel Bearing / Spindle Lock Nut Tool

This tool is designed to loosen the special wheel bearing lock nut found in the front of Suzuki Jimnys and Suzuki Vitaras. Our unique new design first both Jimnys and Vitaras.

It will also fit Grand Vitaras up to 2004 as well as Suzuki Sidekicks and Geo Trackers from the USA.

The tool is precision CNC machined and then zinc electroplated for corrosion resistance. The drive pins are hardened and ground pins inserted into the tool body – stronger than anything else on the market.
It features a 19mm (3/4”) hex to drive the tool using a standard 19mm or ¾” socket on a breaker bar or air impact wrench.

The wheel bearing lock nut is tightened to 220 Nm (160 lb-ft) from the factory, and is extremely tight and difficult to remove without the correct tool. It is also important that the lock nut is re-tightened to the correct torque to ensure proper bearing life. This tool fits perfectly and makes the job easy.

http://www.zukparts.com/Suzuki-Jimny/Suzuki-Jimny-Vitara-wheel-bearing-tool

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Last edited by BenT on Thu Aug 20, 2015 5:46 pm, edited 3 times in total.
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Joined: Sun Nov 16, 2008 10:30 pm
Posts: 208
Location: Nelson, NZ
Vehicle: 85 SJ413

Post Posted: Fri Sep 10, 2010 9:15 am 
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Suzuki Vitara Rear Disc Brake Conversion Kit - Early Axle

This is a completely bolt-on disc brake conversion for a Vitara, with in-built hand brake.

This kit suits earlier Vitaras where the wheel studs are in the brake drum - approximately pre 94.

It uses standard Suzuki front brake rotors, and common brake calipers from a Mitsubishi Galant, which include a handbrake in the caliper and are sized correctly to work without an additional proportioning valve.

The kit connects the stock Suzuki handbrake cable to the caliper with no modifications to the cable required.

The kit contains:

Caliper mounting brackets
Disc mounting adaptors
Replacement caliper handbrake quadrants
Handbrake cable brackets
Brake hose brackets & clips
Handbrake cable mounting hardware
Longer wheel studs
All required mounting bolts
Brake hard lines pre-flared with nuts.
3-way T piece
Instructions

The only parts required are:

Mitsubishi calipers and brake hoses
Suzuki brake discs
Brake fluid.
Silicone sealer / gasket maker

Can be installed with simple hand tools in a few hours.

http://www.zukparts.com/Suzuki-Vitara/Suzuki-Vitara-rear-disc-brake-conversion-early-axle

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Last edited by BenT on Thu Aug 20, 2015 5:28 pm, edited 2 times in total.
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Joined: Sun Nov 16, 2008 10:30 pm
Posts: 208
Location: Nelson, NZ
Vehicle: 85 SJ413

Post Posted: Fri Sep 10, 2010 9:20 am 
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Sierra Rear Disc Brake Kit

This kit is a bolt on resr disc brake conversion for the Sierra, which uses Sierra front discs and calipers on the rear axle.

Kit contains:

2 caliper mounting bracket
2 disc mounting adaptors
2 brake hose brackets
10 Suzuki wheel studs
8 bracket mounting bolts
8 nyloc nuts
4 caliper mounting bolts
4 spring washers
Hose retaining clips
Instructions

Parts required:

Suzuki Samurai / Sierra / SJ413 front brake calipers
Suzuki Samurai / Sierra / SJ413 front discs – DBA510

NOTE: This kit makes no provision for a handbrake / parking brake. Options include using a transfer mounted drum handbrake, or hydraulic line locks.

This kit also makes no provision for brake proportioning. A proportioning valve is highly recommended. Vitara LWB front discs and calipers bolt on to the front axle, and can also improve proportioning as the LWB calipers have a larger piston.

http://www.zukparts.com/Suzuki-Samurai-Sierra/Samurai-Sierra-rear-disc-brake-conversion

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Last edited by BenT on Thu Aug 20, 2015 5:29 pm, edited 2 times in total.
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Joined: Sun Nov 16, 2008 10:30 pm
Posts: 208
Location: Nelson, NZ
Vehicle: 85 SJ413

Post Posted: Sun Feb 20, 2011 6:35 am 
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Sierra Handbrake Rear Disc Brake Kit

This kit is a bolt on rear disc brake conversion for the Sierra.

It uses standard Suzuki front brake rotors, and brake calipers from a Mitsubishi Galant, which include a handbrake in the caliper and are sized correctly to work without an additional proportioning valve.

This kit comes in two styles for NT (narrow track) or WT (wide track) vehicles. Also fits coilies.

Kit contains:

2 caliper mounting bracket
2 disc mounting adaptors
handbrake cable bracket
threaded handbrake adjuster
2 brake hose brackets
1 clevis pin
1 split pin
10 Suzuki wheel studs
11 M8 bolts
11 nyloc nuts
4 caliper mounting bolts
4 spring washers
2 Hose retaining clips
3-way T piece
Brake lines
Instructions

Parts required:

Mitsubishi Galant 89-92 (E33, or HG-HH in Australia) rear calipers with brake hoses, plus handbrake cables, handbrake lever balance bar and adjuster nut.

Suzuki Sierra front discs
Brake fluid
Silicone sealer / gasket maker.

http://www.zukparts.com/Suzuki-Samurai-Sierra/Samurai-Sierra-rear-disc-brake-conversion-with-handbrake

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Last edited by BenT on Thu Aug 20, 2015 5:30 pm, edited 2 times in total.
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Joined: Sun Nov 16, 2008 10:30 pm
Posts: 208
Location: Nelson, NZ
Vehicle: 85 SJ413

Post Posted: Wed Jan 11, 2012 7:09 am 
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Sierra Transfer Case Mounting Arms

These are bolt in replacement transfer case mounting arms to suit the Sierra. They are laser cut powder coated steel and are much stronger than the stock arms to prevent the arms twisting and bending as is common with stock transfer case arms.

They bolt on to seven extra mounting points to reinforce the case and prevent the mounting pads breaking off the transfer case.

Kit includes both long and short side arms, plus the required mounting bolts and spacers.

http://www.zukparts.com/Suzuki-Samurai-Sierra/Suzuki-Samurai-Sierra-transfer-case-mounting-arms

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Last edited by BenT on Thu Aug 20, 2015 5:31 pm, edited 2 times in total.
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Joined: Sun Nov 16, 2008 10:30 pm
Posts: 208
Location: Nelson, NZ
Vehicle: 85 SJ413

Post Posted: Sat Jan 28, 2012 5:17 pm 
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Jimny Free Wheeling Hub Adaptor Rings

These adaptor rings allow you to fit Sierra free wheeling hubs to the front of your Jimny to replace the factory vacuum hubs.

They come with cap screws, spring washers and new cone washers.

http://www.zukparts.com/Suzuki-Jimny/Suzuki-Jimny-free-wheeling-hub-adaptor-kit

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Last edited by BenT on Thu Aug 20, 2015 5:33 pm, edited 1 time in total.
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az supporter
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Joined: Sun Nov 16, 2008 10:30 pm
Posts: 208
Location: Nelson, NZ
Vehicle: 85 SJ413

Post Posted: Mon Jul 30, 2012 7:41 pm 
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Vitara 94-on Rear Disc Brake Conversion

This kit is a completely bolt-on disc brake conversion for your Suzuki Vitara, with in-built hand brake.

It uses standard Suzuki front brake rotors, and common brake calipers from a Mitsubishi Galant, which include a handbrake in the caliper and are sized correctly to work without an additional proportioning valve.

The kit connects the stock Suzuki handbrake cable to the caliper with no modifications to the cable required.

The kit contains:

Caliper mounting brackets
Replacement caliper handbrake quadrants
Brake hose brackets & clips
Handbrake cable mounting hardware
All required mounting bolts
Brake hard lines pre-flared with nuts.
3-way T piece
Instructions

The only parts required are:

Mitsubishi calipers and brake hoses
Suzuki brake discs
Brake fluid.
Silicone sealer / gasket maker

Note: This kit fits later model (approx. 94 on) Vitaras that have the wheel studs in the end of the axle shaft. Earlier Vitaras had the studs in the brake drum.

Can be installed with simple hand tools in a few hours.

http://www.zukparts.com/Suzuki-Vitara/Suzuki-Vitara-rear-disc-brake-conversion-later-axle

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Last edited by BenT on Thu Aug 20, 2015 5:35 pm, edited 1 time in total.
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az supporter
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Joined: Sun Nov 16, 2008 10:30 pm
Posts: 208
Location: Nelson, NZ
Vehicle: 85 SJ413

Post Posted: Tue Jun 17, 2014 5:49 pm 
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Suzuki Sierra / Samurai Body Lift Kit 50mm / 2”

This bolt in, fully reversible 50mm / 2” body lift kit for your Suzuki can be easily fitted with basic hand tools.

Great for making room to fit bigger tyres, or to get bonnet clearance when fitting a 1600 engine.

Kit contains:

10 Body lift blocks
6 Custom CNC machined high tensile zinc plated female tube bolts
6 Large diameter washers for tube bolts
4 Long high tensile zinc plated bolts for front and rear mounts
4 Flat washers
4 Spring washers
1 Steering shaft spacer
2 Steering spacer bolts & nyloc nuts
Detailed fitting instructions

Kits also available for LWB, flat deck and 1.0 litre models

http://www.zukparts.com/Suzuki-Samurai-Sierra/Suzuki-Samurai-Sierra-body-lift-kit

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Last edited by BenT on Thu Aug 20, 2015 5:36 pm, edited 2 times in total.
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az supporter
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Joined: Sun Nov 16, 2008 10:30 pm
Posts: 208
Location: Nelson, NZ
Vehicle: 85 SJ413

Post Posted: Tue Jun 17, 2014 5:57 pm 
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Suzuki Vitara Body Lift Kit 50mm / 2”

This bolt in, fully reversible body lift kit for your Suzuki can be easily fitted with basic hand tools.

Great for making room to fit bigger tyres, or for that extra bit of height to improve the look of your Vitara.

This kit includes large diameter blocks to match the stock body mounts.

Kit contains:

8 75mm diameter body lift blocks
4 50mm diameter body lift blocks
6 Custom CNC machined high tensile zinc plated female tube bolts
6 Large diameter washers for tube bolts
2 Long high tensile zinc plated bolts for front mounts
2 Flat washers
2 Spring washers
Detailed fitting instructions

This kit suits both SWB (Short Wheel Base / 2-door) and LWB (Long Wheel Base / 4-door) Vitaras

http://www.zukparts.com/Suzuki-Vitara/Suzuki-Vitara-body-lift-kit

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Last edited by BenT on Thu Aug 20, 2015 5:38 pm, edited 2 times in total.
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az supporter
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Joined: Sun Nov 16, 2008 10:30 pm
Posts: 208
Location: Nelson, NZ
Vehicle: 85 SJ413

Post Posted: Tue Jun 17, 2014 5:59 pm 
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Suzuki Jimny Body Lift Kit 50mm / 2”

This bolt in, fully reversible body lift kit for your Suzuki Jimny can be easily fitted with basic hand tools.

Great for making room to fit bigger tyres, or for that extra bit of height to improve the look of your Jimny.

Kit contains:

8 Body lift blocks
6 Custom CNC machined high tensile zinc plated female tube bolts
6 Large diameter washers for tube bolts
2 Long high tensile zinc plated bolts for front mounts
2 Flat washers
2 Spring washers
1 Steering shaft spacer
2 Steering spacer bolts & nyloc nuts
Detailed fitting instructions

http://www.zukparts.com/Suzuki-Jimny/Suzuki-Jimny-body-lift-kit

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Last edited by BenT on Thu Aug 20, 2015 5:40 pm, edited 1 time in total.
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Joined: Sun Nov 16, 2008 10:30 pm
Posts: 208
Location: Nelson, NZ
Vehicle: 85 SJ413

Post Posted: Thu Aug 21, 2014 7:33 pm 
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Suzuki Vitara to Toyota Hilux CV Conversion Kit

This kit allows you to replace the fragile stock Vitara CV’s with much stronger Toyota Hilux Surf / 4Runner CV’s for a bulletproof CV setup.

Fitting this kit requires you already have a stubby shaft conversion on the right hand side axle shaft, and if you haven’t already, you will also need to do the “Hagen widening mod” to create room for the slightly longer CV assembly.

Kit includes:

2x CV adaptors
2x Free-wheeling hub adaptors
2x Brass CV bushes
2x CV bush seals
2x CV stub spacers
All required fasteners
Fitting Instructions

Pre-requisites to install the kit:
Stubby shaft mod on right hand side CV
Hagen widening mod

Other parts required:
Toyota Hilux Surf / 4Runner CV shafts
Toyota Hilux Surf / 4Runner free-wheeling hubs

http://www.zukparts.com/Suzuki-Vitara/Suzuki-Vitara-to-Toyota-Hilux-CV-Conversion-Kit

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Last edited by BenT on Thu Aug 20, 2015 5:42 pm, edited 1 time in total.
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Joined: Sun Nov 16, 2008 10:30 pm
Posts: 208
Location: Nelson, NZ
Vehicle: 85 SJ413

Post Posted: Thu Jan 15, 2015 8:08 am 
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Jimny 1600 Adaptor kit:

This adaptor kit will allow you to install a Suzuki G16b 1600cc motor in your G13bb powered Suzuki Jimny. Suzuki Vitara or Baleno coil pack 16 valve engines can be used.
It’s completely bolt in - no drilling out holes or re-tapping threads required.

Kit contains:

CAD Designed, laser cut and powder coated engine to gearbox adaptor plate.
Drivers side engine mount bracket.
Passengers side engine mount spacers.
2x CNC machined gearbox mounting studs.
Water pipe mounting bracket
Metric fine countersunk cap screws.
Metric fine bolts.
Nyloc nuts.
Detailed fitting instructions.

http://www.zukparts.com/Suzuki-Jimny/Suzuki-Jimny-G16B-1600-adaptor-kit

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