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falcon alternator charging at 15 volts
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Author:  bibby [ Thu Feb 26, 2015 8:23 pm ]
Post subject:  falcon alternator charging at 15 volts

hey guys,

i did the falcon 110 amp alternator swap and also upgraded all my charging wire and negatives cables with 2 guage cable to help prevent voltage drop and now when the car is on its reading 15 volts of charge is this bad or good?
is it over charging?

any response would be great thanks

Sam

Author:  Blkfxx [ Thu Feb 26, 2015 8:27 pm ]
Post subject:  Re: falcon alternator charging at 15 volts

Did you hook up a relay on the sense wire like that diagram I sent?

Author:  bibby [ Thu Feb 26, 2015 8:29 pm ]
Post subject:  Re: falcon alternator charging at 15 volts

yup sure did

Author:  bibby [ Thu Feb 26, 2015 8:30 pm ]
Post subject:  Re: falcon alternator charging at 15 volts

why would that effect it anyways?

Author:  Blkfxx [ Thu Feb 26, 2015 8:37 pm ]
Post subject:  Re: falcon alternator charging at 15 volts

The original sense wire is quite long, so voltage drop is inevitable (which causes the alt to output a higher voltage) The relay bypasses it.

Author:  murcod [ Thu Feb 26, 2015 8:51 pm ]
Post subject:  Re: falcon alternator charging at 15 volts

Blkfxx wrote:
The original sense wire is quite long, so voltage drop is inevitable (which causes the alt to output a higher voltage) The relay bypasses it.


A sense wire should have next to no current being drawn through it - so negligible voltage drop. (That's the whole idea of using a separate wire for sensing the voltage.)

Author:  Blkfxx [ Thu Feb 26, 2015 9:00 pm ]
Post subject:  Re: falcon alternator charging at 15 volts

It has sorted mine and everyone elses that has had a high charge voltage. Weird.

Author:  bibby [ Thu Feb 26, 2015 9:17 pm ]
Post subject:  Re: falcon alternator charging at 15 volts

so is it okay or not?

Author:  Blkfxx [ Thu Feb 26, 2015 9:34 pm ]
Post subject:  Re: falcon alternator charging at 15 volts

15v is too high IMO.

Mines charges no higher than 14.5v

Author:  bibby [ Thu Feb 26, 2015 9:44 pm ]
Post subject:  Re: falcon alternator charging at 15 volts

what could it be do you think?

Author:  murcod [ Thu Feb 26, 2015 9:47 pm ]
Post subject:  Re: falcon alternator charging at 15 volts

Yes, that's strange.

Have the engine to chassis and battery to chassis earths been cleaned up/ checked/ replaced. Perhaps you're developing a voltage drop over those connections?

Also, where is the voltage sense wire hooked up to?

Perhaps try checking the voltage from the alternator's body (use that as your earth) to the sense wire terminal - see what voltage reading that gives you.

Author:  bibby [ Thu Feb 26, 2015 10:36 pm ]
Post subject:  Re: falcon alternator charging at 15 volts

yes as stated all earths and charging cable was replaced with 2 guage to stop voltage drop, also the volt guage is hooked up to the battery and an ignition 12v as it is suppose to. i also tried with a multimetre on the battery and same reading?

its a optima d34 battery just so you know aswell

Author:  murcod [ Thu Feb 26, 2015 10:41 pm ]
Post subject:  Re: falcon alternator charging at 15 volts

Try measuring between the alternator's metal body and the sense wire terminal on the alternator - see what voltage you get.

Author:  bibby [ Thu Feb 26, 2015 11:00 pm ]
Post subject:  Re: falcon alternator charging at 15 volts

why do you think i may just be getting an incorrect reading?

Author:  bibby [ Thu Feb 26, 2015 11:02 pm ]
Post subject:  Re: falcon alternator charging at 15 volts

and thats the bottom pin when installed correct?

Author:  murcod [ Fri Feb 27, 2015 9:12 am ]
Post subject:  Re: falcon alternator charging at 15 volts

bibby wrote:
why do you think i may just be getting an incorrect reading?


Measuring at that point will be as close as you can get to reading the exact voltage the regulator is sensing. It bypasses all your wiring loom (ie. external voltage drops) and will give a better idea on what the regulator is really seeing.

Author:  bibby [ Fri Feb 27, 2015 9:16 am ]
Post subject:  Re: falcon alternator charging at 15 volts

and what should that be? 13.6-14.8?

Author:  murcod [ Fri Feb 27, 2015 10:15 am ]
Post subject:  Re: falcon alternator charging at 15 volts

Yes, that's probably a good ballpark figure (high 13v to low 14v range.)

Author:  bibby [ Fri Feb 27, 2015 10:32 am ]
Post subject:  Re: falcon alternator charging at 15 volts

no worries ill be at the shed tomorrow ill test it, what do i do if that reads good?

Author:  JrZook [ Fri Feb 27, 2015 11:09 am ]
Post subject:  Re: falcon alternator charging at 15 volts

bibby wrote:
and an ignition 12v as it is suppose to.


There's most likely a voltage drop where you are picking up your 12V from, thus causing overcharging. Measure the sense voltage at the alternator as Murcod suggested and you will probably find that it will be a volt or so lower than at the battery terminal. In this case, add a bypass relay like Blkfxx suggested

Author:  Reubs [ Fri Feb 27, 2015 12:49 pm ]
Post subject:  Re: falcon alternator charging at 15 volts

murcod wrote:
Blkfxx wrote:
The original sense wire is quite long, so voltage drop is inevitable (which causes the alt to output a higher voltage) The relay bypasses it.


A sense wire should have next to no current being drawn through it - so negligible voltage drop. (That's the whole idea of using a separate wire for sensing the voltage.)

The 'sensing' wire to the alternator is fed from the same circuit as the ignition coil and meter cluster, through the same fuse and ignition switch contact. There is a few amps being drawn there, and I'm not entirely sure how the regulator is wired but I thought the field current was sourced from that terminal also.

Author:  bibby [ Fri Feb 27, 2015 1:30 pm ]
Post subject:  Re: falcon alternator charging at 15 volts

Image

i have a relay in the system like this but ill do the test on the alternator and if its correct ill check the connections on the relay

Author:  Reubs [ Fri Feb 27, 2015 1:49 pm ]
Post subject:  Re: falcon alternator charging at 15 volts

The above diagram has the pin numbers correct but the connection inside the relay is drawn wrongly.

Also don't forget to fuse the wire between the battery and relay.

Author:  Blkfxx [ Fri Feb 27, 2015 2:38 pm ]
Post subject:  Re: falcon alternator charging at 15 volts

Reubs wrote:
the connection inside the relay is drawn wrongly.

:oops:

I drew it pretty quickly, That's my excuse and I'm sticking to it :lol:

Author:  got_bar_work [ Fri Feb 27, 2015 4:35 pm ]
Post subject:  Re: falcon alternator charging at 15 volts

15v is way to high u will boil the battery.

Author:  murcod [ Fri Feb 27, 2015 9:14 pm ]
Post subject:  Re: falcon alternator charging at 15 volts

Perhaps (if the voltage measured directly at the alternator is within spec) all that will be required is to run a new sense wire to the battery positive terminal.

(.... and perhaps check for voltage drops across the earths from the alternator body to the battery negative terminal.)

Author:  bibby [ Sat Feb 28, 2015 2:35 pm ]
Post subject:  Re: falcon alternator charging at 15 volts

15 amp fuse from the battery to the relay?
and okay guys ill give it a check this arvo

Author:  want33s [ Sun Mar 01, 2015 8:20 pm ]
Post subject:  Re: falcon alternator charging at 15 volts

Sometimes when the built in voltage regulator fails the alt will put out 15+ Volts.

Author:  bibby [ Tue Mar 03, 2015 3:05 pm ]
Post subject:  Re: falcon alternator charging at 15 volts

its a brand new alternator still haven't checked it but ill check it today i think it was doing it as my sensor wire was going to the fuse on the charging cable instead of the positive terminal would that cause a difference? ill check it when i get home today

Author:  bibby [ Thu Mar 05, 2015 10:21 pm ]
Post subject:  Re: falcon alternator charging at 15 volts

yeah dosent seam to be working must of been manufactured with a faulty regulator so now i gota try and get warranty which i cant see happening urgh

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