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Joined: Sat Jun 05, 2010 8:45 am
Posts: 128
Location: Brisbane

Post Posted: Sat May 12, 2012 10:57 am 
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Hey all, just re-assembling a G16B MPFI, I have all the gasket torque settings. But does anyone know the torque settings for
Main bearings and Big Ends?

Also, it seems the Haynes vitara repair manual has been taken down from the Suzukiinfo site. Does anyone have a pdf copy?

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az supporter
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Joined: Mon Jul 05, 2010 11:42 am
Posts: 233
Location: Nowra NSW

Post Posted: Sat May 12, 2012 11:22 am 
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Mains:
Install bearing cap to cylinder block, making sure to point arrow
mark (on each cap) to crankshaft pulley side. Fit them sequentially
in ascending order, 1, 2, 3, 4 and 5, starting from pulley side.
After installing bearing cap stiffeners, tighten bearing cap bolts
in such order as shown in figure a little at a time and repeat it till
they are tightened to specified torque.
Tightening Torque
(a): 54 N.m (5.4 kg-m, 39.0 lb-ft)
NOTE:
After tightening cap bolts, check to be sure that crankshaft
rotates smoothly when turning it by 8.0 N.m (0.8 kg-m, 5.8
lb-ft) torque or below.

Big Ends:
Install bearing cap:
Point arrow mark on cap to crankshaft pulley side.
Tighten cap nuts to specification.
Tightening Torque
(a): 35 N.m (3.5 kg-m, 25.5 lb-ft)

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az supporter
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Joined: Fri Nov 16, 2007 10:30 pm
Posts: 8134
Location: Sunshine Coast Qld

Post Posted: Sat May 12, 2012 3:06 pm 
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www.suzukiinfo.com

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Joined: Sat Jun 05, 2010 8:45 am
Posts: 128
Location: Brisbane

Post Posted: Sat May 12, 2012 3:29 pm 
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Vits93 wrote:
Mains:
Install bearing cap to cylinder block, making sure to point arrow
mark (on each cap) to crankshaft pulley side. Fit them sequentially
in ascending order, 1, 2, 3, 4 and 5, starting from pulley side.
After installing bearing cap stiffeners, tighten bearing cap bolts
in such order as shown in figure a little at a time and repeat it till
they are tightened to specified torque.
Tightening Torque
(a): 54 N.m (5.4 kg-m, 39.0 lb-ft)
NOTE:
After tightening cap bolts, check to be sure that crankshaft
rotates smoothly when turning it by 8.0 N.m (0.8 kg-m, 5.8
lb-ft) torque or below.

Big Ends:
Install bearing cap:
Point arrow mark on cap to crankshaft pulley side.
Tighten cap nuts to specification.
Tightening Torque
(a): 35 N.m (3.5 kg-m, 25.5 lb-ft)



Fantastic!! I really appreciate it.

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