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G16b Torque settings and user manual?
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Author:  ramjet [ Sat May 12, 2012 10:57 am ]
Post subject:  G16b Torque settings and user manual?

Hey all, just re-assembling a G16B MPFI, I have all the gasket torque settings. But does anyone know the torque settings for
Main bearings and Big Ends?

Also, it seems the Haynes vitara repair manual has been taken down from the Suzukiinfo site. Does anyone have a pdf copy?

Author:  Vits93 [ Sat May 12, 2012 11:22 am ]
Post subject:  Re: G16b Torque settings and user manual?

Mains:
Install bearing cap to cylinder block, making sure to point arrow
mark (on each cap) to crankshaft pulley side. Fit them sequentially
in ascending order, 1, 2, 3, 4 and 5, starting from pulley side.
After installing bearing cap stiffeners, tighten bearing cap bolts
in such order as shown in figure a little at a time and repeat it till
they are tightened to specified torque.
Tightening Torque
(a): 54 N.m (5.4 kg-m, 39.0 lb-ft)
NOTE:
After tightening cap bolts, check to be sure that crankshaft
rotates smoothly when turning it by 8.0 N.m (0.8 kg-m, 5.8
lb-ft) torque or below.

Big Ends:
Install bearing cap:
Point arrow mark on cap to crankshaft pulley side.
Tighten cap nuts to specification.
Tightening Torque
(a): 35 N.m (3.5 kg-m, 25.5 lb-ft)

Author:  want33s [ Sat May 12, 2012 3:06 pm ]
Post subject:  Re: G16b Torque settings and user manual?

www.suzukiinfo.com

Author:  ramjet [ Sat May 12, 2012 3:29 pm ]
Post subject:  Re: G16b Torque settings and user manual?

Vits93 wrote:
Mains:
Install bearing cap to cylinder block, making sure to point arrow
mark (on each cap) to crankshaft pulley side. Fit them sequentially
in ascending order, 1, 2, 3, 4 and 5, starting from pulley side.
After installing bearing cap stiffeners, tighten bearing cap bolts
in such order as shown in figure a little at a time and repeat it till
they are tightened to specified torque.
Tightening Torque
(a): 54 N.m (5.4 kg-m, 39.0 lb-ft)
NOTE:
After tightening cap bolts, check to be sure that crankshaft
rotates smoothly when turning it by 8.0 N.m (0.8 kg-m, 5.8
lb-ft) torque or below.

Big Ends:
Install bearing cap:
Point arrow mark on cap to crankshaft pulley side.
Tighten cap nuts to specification.
Tightening Torque
(a): 35 N.m (3.5 kg-m, 25.5 lb-ft)



Fantastic!! I really appreciate it.

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