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Rear Bar Build
https://www.auszookers.com/forum/viewtopic.php?f=14&t=33053
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Author:  Trypt [ Thu May 31, 2012 9:13 pm ]
Post subject:  Rear Bar Build

My original is shaggered and the lights are gettin busted so its time i built a decent one.

Because im a tight arse student this bar will almost be completely free. With the exception of new lights, welding rods and grinding discs.

Main beam (50x50x3)
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The remainder will be made of 2.5 plate. i think its actually flat bar. its about 140mm wide.
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excuse my welds (not making excuses but there was very little light and my rods were damp)
Keeping it tight 8)
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Thats all i got done tonite. have other jobs this weekend so wont get anymore time til next week.

Author:  just_cruizin [ Mon Jun 04, 2012 10:38 pm ]
Post subject:  Re: Rear Bar Build

how'd you get the smooth bend.

Author:  xedent [ Tue Jun 05, 2012 4:24 pm ]
Post subject:  Re: Rear Bar Build

just_cruizin wrote:
how'd you get the smooth bend.


+1 looking good!

Author:  Trypt [ Wed Jun 06, 2012 6:51 pm ]
Post subject:  Re: Rear Bar Build

with my massive guns :rofl:
its only 2mm so i just pulled it round whilst it was bolted up, and took it off to make final adjustments.

heres an update

got the left side mostly done now im rushing abit because i need it done for sunday.
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im happy with it so far, could be better, given more time and access to a proper workshop.
i have a carport for a shed and an ironing board for a bench :woohoo:

Author:  Trypt [ Sat Jun 16, 2012 7:33 pm ]
Post subject:  Re: Rear Bar Build

I thought i did a final update a last week 8O

Its all done now drove 650km last sunday and home again on thursday, all is good gave it a test run in the bush yesterday.
Im quite happy with the end result.

I used LED brand lights they are nice and bright, lifetime warranty and look pretty good.
it was only after i finished and did a final fit that i realized i had no reverse light :lol:
So i ran into supercheap and got an led work light for about 60 bux
this thing is bloody bright.

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Author:  abclarke [ Sat Jun 16, 2012 7:40 pm ]
Post subject:  Re: Rear Bar Build

Looks nice man!

Author:  Trypt [ Sat Jun 16, 2012 7:42 pm ]
Post subject:  Re: Rear Bar Build

Thanks! almost too nice for the rest of the car :lol:

Author:  NOTRWC [ Sun Jun 17, 2012 3:03 pm ]
Post subject:  Re: Rear Bar Build

Good job. I love the sticker.

Author:  Trypt [ Sun Jun 17, 2012 8:49 pm ]
Post subject:  Re: Rear Bar Build

NOTRWC wrote:
Good job. I love the sticker.

It gets some laughs i cant help but laugh when landcruiser drivers laugh at it.
if only they knew :roll:

Author:  Trypt [ Sun Jun 17, 2012 8:51 pm ]
Post subject:  Re: Rear Bar Build

Has anyone got any ideas for blending the bar into the flairs? maybe some thin sheet?
lots of bog? bit of both?

Author:  banga [ Mon Jun 18, 2012 4:34 am ]
Post subject:  Re: Rear Bar Build

the bog would just crack going from chassis mount to body mount

Author:  Trypt [ Mon Jun 18, 2012 6:42 pm ]
Post subject:  Re: Rear Bar Build

ok thanks, ive only used bog once and it wasnt on a car

Author:  Dieselsuzi [ Mon Jul 23, 2012 8:58 pm ]
Post subject:  Re: Rear Bar Build

Trypt wrote:
Has anyone got any ideas for blending the bar into the flairs? maybe some thin sheet?
lots of bog? bit of both?


Heavy duty sheet roller is the go.

Author:  Trypt [ Mon Jul 23, 2012 10:16 pm ]
Post subject:  Re: Rear Bar Build

Dieselsuzi wrote:
Trypt wrote:
Has anyone got any ideas for blending the bar into the flairs? maybe some thin sheet?
lots of bog? bit of both?


Heavy duty sheet roller is the go.

Like an English wheel?

Author:  Dieselsuzi [ Mon Jul 23, 2012 10:22 pm ]
Post subject:  Re: Rear Bar Build

Trypt wrote:
Dieselsuzi wrote:
Trypt wrote:
Has anyone got any ideas for blending the bar into the flairs? maybe some thin sheet?
lots of bog? bit of both?


Heavy duty sheet roller is the go.

Like an English wheel?


Nah more like this:
http://www.machineryhouse.com.au/Hand-O ... etal-Rolls
I've replicated all my plastic work with sheet with this machine.

Author:  Dieselsuzi [ Mon Jul 23, 2012 10:23 pm ]
Post subject:  Re: Rear Bar Build

In saying that, an English wheel would do it, I'd say just more time consuming

Author:  Lukeszook [ Sun Aug 26, 2012 7:17 pm ]
Post subject:  Re: Rear Bar Build

Looking mint bro. what tools did you need for this?

Author:  Trypt [ Tue Aug 28, 2012 6:49 pm ]
Post subject:  Re: Rear Bar Build

Thanks mate. only used basic tools. lots of clamps some vice grips are really handy too. and the obvious, welder, grinder, hammer :D

Author:  Damo [ Sat Sep 01, 2012 9:38 am ]
Post subject:  Re: Rear Bar Build

Dieselsuzi wrote:
Trypt wrote:
Dieselsuzi wrote:
Trypt wrote:
Has anyone got any ideas for blending the bar into the flairs? maybe some thin sheet?
lots of bog? bit of both?


Heavy duty sheet roller is the go.

Like an English wheel?


Nah more like this:
http://www.machineryhouse.com.au/Hand-O ... etal-Rolls
I've replicated all my plastic work with sheet with this machine.


Pics of your work? Did you take any during construction?

Pls post them up if you have them, AZ needs more stuff like this!!!

Trypt I really like how you followed the lines of the rear corners, nice job!

Author:  Trypt [ Sun Sep 02, 2012 11:32 am ]
Post subject:  Re: Rear Bar Build

Thanks mate i may be able to scratch up a few more photos

Author:  Trypt [ Sun Sep 02, 2012 8:06 pm ]
Post subject:  Re: Rear Bar Build

Some more build pics.
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There is probably better and stronger ways to go about making a bar like this but considering a finished cost of about $25 i think the product is pretty good.
the 50x50 main member provides the strength to back over trees nd shit haha and the wings provide protection from branches, banks and rocks.
lot of welding and grinding, mainly because i used off cuts

Author:  tonnett [ Mon Sep 03, 2012 11:12 pm ]
Post subject:  Re: Rear Bar Build

Looks dam good mate well done!

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