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| Shiny Cylinder Head https://auszookers.com/forum/viewtopic.php?f=14&t=7090 |
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| Author: | ball [ Fri Oct 09, 2009 1:32 am ] |
| Post subject: | Shiny Cylinder Head |
I though I would post up some step by step pic of a pair of heads I am making. They might be of interest to the 2 stroke suzuki owners Basic setup in the mill to drill the hold down bolt holes and centre hole for insert
Boring centre hole
Flycutting top face
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| Author: | ball [ Fri Oct 09, 2009 1:56 am ] |
| Post subject: | Re: Shiny Cylinder Head |
Squaring up the sides
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| Author: | joeblow [ Fri Oct 09, 2009 1:57 am ] |
| Post subject: | Re: Shiny Cylinder Head |
mmmmmmmmmmm............................ |
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| Author: | Scrawny [ Fri Oct 09, 2009 1:58 am ] |
| Post subject: | Re: Shiny Cylinder Head |
oooo... I like these threads |
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| Author: | shep [ Fri Oct 09, 2009 2:09 am ] |
| Post subject: | Re: Shiny Cylinder Head |
i like shiny stuff. |
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| Author: | Saam [ Fri Oct 09, 2009 2:27 am ] |
| Post subject: | Re: Shiny Cylinder Head |
shep wrote: i like shiny stuff.
NO I LIKE SHINY STUFF MORE |
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| Author: | shep [ Fri Oct 09, 2009 12:03 pm ] |
| Post subject: | Re: Shiny Cylinder Head |
Saam wrote: shep wrote: i like shiny stuff. NO I LIKE SHINY STUFF MORE my racing motto has always been. if ya cant be fast then ya should be flash. |
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| Author: | money_killer [ Fri Oct 09, 2009 8:21 pm ] |
| Post subject: | Re: Shiny Cylinder Head |
i love 2 stroke zooks SERIOUSLY WHERE DO I BUY ONE ??? |
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| Author: | ball [ Tue Oct 27, 2009 1:22 am ] |
| Post subject: | Re: Shiny Cylinder Head |
I had a chance to get back to my heads today. Roughing out the insert pocket
Drilling water galleries
Slotting water galleries
More tomorrow hopefully |
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| Author: | steak_knife [ Tue Oct 27, 2009 1:29 am ] |
| Post subject: | Re: Shiny Cylinder Head |
nice, watching a block turn into a head |
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| Author: | ball [ Tue Oct 27, 2009 1:51 am ] |
| Post subject: | Re: Shiny Cylinder Head |
There are going to be 2 of them. They are prototypes for a formula 500 speedway engine. For my next trick I am going to carve out a crankcase, cylinder and more heads for a drag bike, but that won't be until next year. I am still undecided on the configuration I want. |
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| Author: | steak_knife [ Tue Oct 27, 2009 1:59 am ] |
| Post subject: | Re: Shiny Cylinder Head |
Are you making the entire eng? I have had the privilege of seeing a crank made from billet, only because I told him he couldn't do it |
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| Author: | ball [ Tue Oct 27, 2009 2:14 am ] |
| Post subject: | Re: Shiny Cylinder Head |
steknig wrote: Are you making the entire eng? I have had the privilege of seeing a crank made from billet, only because I told him he couldn't do it
Most of it. Some parts just aren't worth the hassle to make and it's cheaper/easier to buy them. Pistons, rings, conrods, valve springs and any bearings will be purchased. I will probably buy the valves as blanks and turn them up to my specs. The crankcase, cylinder and the head(s) I will carve from billet. The crank isn't a problem. I will rough it out, send it for heat treating and have someone finish grind it for me unless I get my hands on a crank grinder before then. I want to go with 4 cylinder as they seem to be the fastest on the track at the moment. All the V twins are struggling to run the numbers. |
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| Author: | shep [ Tue Oct 27, 2009 2:19 am ] |
| Post subject: | Re: Shiny Cylinder Head |
2.2ltr four with front mount supercharger but with desmo valve train. bet ya cant make it. |
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| Author: | ball [ Tue Oct 27, 2009 2:23 am ] |
| Post subject: | Re: Shiny Cylinder Head |
shep wrote: 2.2ltr four with front mount supercharger but with desmo valve train.
bet ya cant make it. Why stop at 2.2ltr ???? |
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| Author: | shep [ Tue Oct 27, 2009 2:27 am ] |
| Post subject: | Re: Shiny Cylinder Head |
cos that leaves room for making it bigger get worried if it is too big. |
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| Author: | dave [ Tue Nov 03, 2009 7:06 am ] |
| Post subject: | Re: Shiny Cylinder Head |
Lets be truthful you are already scared of it. lol |
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| Author: | shep [ Tue Nov 24, 2009 4:18 am ] |
| Post subject: | Re: Shiny Cylinder Head |
so......whats happening. |
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| Author: | ball [ Tue Nov 24, 2009 4:39 am ] |
| Post subject: | Re: Shiny Cylinder Head |
shep wrote: so......whats happening.
Picked up some inserts for my boring bar in Darwin last week and will probably get back to them tomorrow. I spent today fixing a poxy caravan that had it's wheels hanging off due to piss poor maintenance |
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| Author: | Damo [ Tue Nov 24, 2009 12:41 pm ] |
| Post subject: | Re: Shiny Cylinder Head |
ball wrote: shep wrote: so......whats happening. Picked up some inserts for my boring bar in Darwin last week and will probably get back to them tomorrow. I spent today fixing a poxy caravan that had it's wheels hanging off due to piss poor maintenance Just out of interest what inserts are you using Ball? |
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| Author: | shep [ Tue Nov 24, 2009 1:26 pm ] |
| Post subject: | Re: Shiny Cylinder Head |
damo if he got them in Darwin they are probably hairyforbs Chinese jobbies. |
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| Author: | ball [ Tue Nov 24, 2009 2:14 pm ] |
| Post subject: | Re: Shiny Cylinder Head |
Yep they are from hairy forbes, the brand is vandurit. Never tried these ones before and was all I could get on short notice. I will let you know if they are garbage. All my lathe tooling is decent kennametal gear, just some of the mill tooling is chinese. I have a couple of chinese made endmills with inserts in them and they are brilliant on the manual mill. I don't think they would hold up on a machining centre though. |
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| Author: | Damo [ Tue Nov 24, 2009 5:52 pm ] |
| Post subject: | Re: Shiny Cylinder Head |
Good to know you're getting some decent results with Chinese stuff, as that's probably all I can afford! |
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| Author: | ball [ Tue Nov 24, 2009 6:11 pm ] |
| Post subject: | Re: Shiny Cylinder Head |
Damo wrote: Good to know you're getting some decent results with Chinese stuff, as that's probably all I can afford!
The inserts I just got were pretty much the same price as the quality ones I know work well |
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| Author: | BUZOOKA [ Thu Dec 03, 2009 3:39 am ] |
| Post subject: | Re: Shiny Cylinder Head |
u really have ur head screwed on tight ball that is some artistic shit if u have me all those tool i still be hitting it with a rock |
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| Author: | shep [ Thu Dec 03, 2009 1:22 pm ] |
| Post subject: | Re: Shiny Cylinder Head |
BUZOOKA wrote: u really have ur head screwed on tight ball that is some artistic shit
if u have me all those tool i still be hitting it with a rock you a boiler maker? |
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| Author: | BlueSuzy [ Thu Dec 03, 2009 3:50 pm ] |
| Post subject: | Re: Shiny Cylinder Head |
He's a checkout chick Goodwork Ball. I can make many things. But not main components! |
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| Author: | BUZOOKA [ Mon Dec 07, 2009 3:00 am ] |
| Post subject: | Re: Shiny Cylinder Head |
im a deli bitch get it right lol |
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| Author: | jimbo_jones [ Mon Dec 07, 2009 3:25 am ] |
| Post subject: | Re: Shiny Cylinder Head |
thats some good work ball when its do are you going to strap a rocket to it it might make all the diffrence |
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| Author: | ball [ Mon Dec 07, 2009 4:08 am ] |
| Post subject: | Re: Shiny Cylinder Head |
Work has come to a halt on the heads. I want to turn the inserts up next but I need my big lathe back together. I will post up some pics of the bits I have been making to rebuild the electronic side of it tomorrow. I can also use the lathe to make more rocket engine casings and my dirty great big hybrid rocket engine |
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