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transfer case problems.
https://auszookers.com/forum/viewtopic.php?f=37&t=35740
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Author:  bulladean_ [ Sat Sep 15, 2012 4:57 pm ]
Post subject:  transfer case problems.

hi guys. Ive been having trouble get the sierra into low range. Its a 94 with original transfer case. It use to go into low range but it never really felt like it had engaged properly. Now i put it in and it pops straight out. Ive checked the mount and have done the oil in it but still wont stay in gear. Is it time for a rebuild ?

Author:  foolsp33d [ Sat Sep 15, 2012 5:08 pm ]
Post subject:  Re: transfer case problems.

changed your shifter bushing? do you run a bodylift? is the xfer lever being forced out of gear due to bouncing off the tunnel?

Author:  bulladean_ [ Sat Sep 15, 2012 6:23 pm ]
Post subject:  Re: transfer case problems.

no body lift and it doesnt feel like the busher feels nice and tight. Its like there is somethi
ng stoping it from going in

Author:  Fatzook [ Sat Sep 15, 2012 6:51 pm ]
Post subject:  Re: transfer case problems.

Take the rubber boot off the shifter and go for a drive. Probably worth popping the stick out and checking the bush as well.

Author:  bulladean_ [ Sat Sep 15, 2012 7:47 pm ]
Post subject:  Re: transfer case problems.

what am i looking for ?

Author:  Fatzook [ Sat Sep 15, 2012 10:22 pm ]
Post subject:  Re: transfer case problems.

The boot may be pulling the stick out of gear. And the bush may be cracked or have deteriorated.

Author:  bulladean_ [ Sat Sep 15, 2012 10:28 pm ]
Post subject:  Re: transfer case problems.

thanks heaps

Author:  zukmeista [ Sun Sep 16, 2012 6:44 am ]
Post subject:  Re: transfer case problems.

I had this problem, the long side mounting arm bent and caused the lever to hit the tunnel.

Author:  GeckoXL7 [ Wed Sep 26, 2012 1:36 pm ]
Post subject:  Re: transfer case problems.

Would be good to know what if you fixed it, have the same problem on my XL-7, but the Transfer case is different, gona take the Shifter out and see if everything looks good down the hole.. Originally i thought it was the transmission mount as the trans dropped a fair bit but wasn't the problem, just made it worse.

Have to figure out how to remove the Transmission gear knob, stubborn thing!

Author:  bulladean_ [ Fri Sep 28, 2012 6:57 pm ]
Post subject:  Re: transfer case problems.

checked every last thing so i think im gonna get rid of it and put a new case in.

Author:  Gwagensteve [ Fri Sep 28, 2012 7:49 pm ]
Post subject:  Re: transfer case problems.

A rebuilt kit is a lot cheaper than a new case.

That's even if there were any "new" cases - there are only old cases with rebuild kits in them.

Steve.

Author:  GeckoXL7 [ Tue Oct 02, 2012 8:47 am ]
Post subject:  Re: transfer case problems.

mines now working fine, just cleaned out where the selector stick goes into and re greased it.

There is also a circlip that can dislodge in the transfer case.

Gear slipping out of mesh Worn shift fork shaft:
Worn shift fork or synchronizer sleeve
Weak or damaged locating spring
Worn bearings on output rear shaft
Worn chamfered tooth on sleeve or gear
 Missing or disengagement of circlip(s)

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