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Breaking down a Sierra Transfer Case
https://auszookers.com/forum/viewtopic.php?f=37&t=36559
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Author:  Blakey [ Mon Oct 22, 2012 4:15 pm ]
Post subject:  Breaking down a Sierra Transfer Case

Iv been breaking down my sierra transfer case. iv gotten down to getting the output shaft gear assembly out but for the life of me it will not budge out out the rear case half. iv tried what Trail gear says to do but still no luck does anyone have an tips for pulling it out of the case half??

Author:  buzbox [ Mon Oct 22, 2012 4:17 pm ]
Post subject:  Re: Breaking down a Sierra Transfer Case

hammer time...

Just tap them apart.

Author:  Blakey [ Mon Oct 22, 2012 4:32 pm ]
Post subject:  Re: Breaking down a Sierra Transfer Case

tried that didn't budge. tried banging it on a table like instrustions say walled on it with a plastic mallet, nothing at all. seems the bearing just wont slide out.

Author:  want33s [ Mon Oct 22, 2012 4:36 pm ]
Post subject:  Re: Breaking down a Sierra Transfer Case

Have you removed the speedo drive?

Author:  tanshi [ Mon Oct 22, 2012 4:39 pm ]
Post subject:  Re: Breaking down a Sierra Transfer Case

front output or rear output.?

if its rear, speado drive. if its front. i believe there is a circlip?

Author:  Blakey [ Mon Oct 22, 2012 4:51 pm ]
Post subject:  Re: Breaking down a Sierra Transfer Case

hmm it could be the speedo drive, its the rear output.

front basically fell out haha

Author:  tanshi [ Mon Oct 22, 2012 4:55 pm ]
Post subject:  Re: Breaking down a Sierra Transfer Case

yes yes yes pull the speedo drive. it will tear the case apart before it comes out other wise.

yes im speaking from experience

Author:  Blakey [ Mon Oct 22, 2012 6:27 pm ]
Post subject:  Re: Breaking down a Sierra Transfer Case

alright it is the speedo output, but i cannot get it out. (proably jammed into something now) what the best way to get it out?

Author:  want33s [ Mon Oct 22, 2012 8:15 pm ]
Post subject:  Re: Breaking down a Sierra Transfer Case

Blakey wrote:
alright it is the speedo output, but i cannot get it out. (proably jammed into something now) what the best way to get it out?

Vise grips and slide hammer.

Author:  Blakey [ Tue Oct 23, 2012 4:30 pm ]
Post subject:  Re: Breaking down a Sierra Transfer Case

got it out thanks guys

Author:  Blakey [ Wed Oct 24, 2012 10:01 am ]
Post subject:  Re: Breaking down a Sierra Transfer Case

how is this shaft removed i need to get it out so i can clean and paint the case any ideas on how? iv removed the oil seal and circlip.

im guessing it might need pressing out?

Author:  JrZook [ Wed Oct 24, 2012 10:39 am ]
Post subject:  Re: Breaking down a Sierra Transfer Case

Blakey wrote:
im guessing it might need pressing out?


yup

Author:  want33s [ Wed Oct 24, 2012 4:06 pm ]
Post subject:  Re: Breaking down a Sierra Transfer Case

Blakey wrote:
how is this shaft removed ?


Hammer and brass drift is easier and quicker than a press.

Image
Picture for illustration of tools only... NOT Suzuki transfer output pictured.

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