Okay did the fronts tonight. They were WAY out - probably 5-6mm outwards at the bottom of each of the front shackles.
Dropped spring off entirely then did up rear hanger followed by front shackle. Replaced front shackle bushes with Nolathane bushes instead of rubber which had flogged out in no time flat. Torqued everything up - 90Nm on rear hanger with steel sleeved captive spring bush; by feel and 'squish' of bushes for front shackle, making sure I over-tightened a bit to seat bush, then backed way off, then tightened to spec. Finally lined up spring locator pin with perch and plate, held it all together with the jack, U-bolts in and torqued up incrementally to 40Nm, then 60Nm, then 80Nm. Shackles are now dead vertical
I think my main difficulty was when I did the RUF I did the rear hanger first, then the U-bolts, then the front shackle - mainly because I made up the rear hangers first, then drilled the perch/U-bolt plate, then fabbed the shackles. Doing the U-bolts up without the spring being properly aligned stuffed me right from the start, and rubber being so soft and having 'memory' soon shagged out and that was it from then on.
Did both fronts tonight in about 3 hours, including some stuffing around with the shocks, so not a big job at all. Oh - and having an Ingersoll Rand compressor with Chicago Pneumatic air wrench / air ratchet ROCKS for working on cars!!!
Hope all goes well with yours
