[frysie]

Due to some requests, I'm going to keep it all in one thread from now on so here we go!

Got it for $500 so im happy.

100,364km. Its due for its major service (last service was at 75,000km. Car turned on and sounded in good mechanical condition

Can I use the A/C system allready on this G16B into the sierra? i noticed the a/c panel is very similar to the vitara systems?? with the push buttons







Seller indicated the gearbox was rooted; its actually in good condition (clutch cable needed an adjustment).

Engine out time:


full wiring loom (Got a bit carried away )


Also took the front seats, air con system (and hardlines), seat belts and fuel tank out (for the pump)

[frysie]

Now all I need is a nice SWB soft top sierra with a 2" body lift , some air lockers (wishful thinking), 92+ model would be ideal haha!

Here is a list of parts I am going to buy soon; if anyone knows better... please let me know

Trying to organise it all and the links dont work anymore on cairnszooks build thread... so its hard to tell

VL motor mounts (is it these ones?)
http://www.ebay.com.au/itm/Holden-VL-6c ... d2b&_uhb=1

clutch kit? is this the right one (exedy hd)
http://www.ebay.com.au/itm/H-DUTY-CLUTC ... 256b0938d0

swift 1.3L thermostat housing
http://www.suzistore.com.au/onlinestore ... etail.html

which thermostat?
swift 1.3L?
http://www.suzistore.com.au/onlinestore ... etail.html
Baleno 1.6L?
http://www.suzistore.com.au/onlinestore ... etail.html
Sierra 1.3L?
http://www.suzistore.com.au/onlinestore ... etail.html
surely its the baleno thermo or doesn't it fit in the housing right?

timing belt kit (major 100k service)
http://www.ebay.com.au/itm/TIMING-BELT- ... 68a&_uhb=1 (on sale for the next 3 days)


Also chasing a coiley fuel tank
and a SWB soft top sierra :/
fibreglass canopy

[stockman]

You suck at linking ebay.

Sierra mount will be fine, and stock exedy clutch will be fine. H/D is teh ghey for your application.

[frysie]

stockman wrote:

You suck at linking ebay.

Sierra mount will be fine, and stock exedy clutch will be fine. H/D is teh ghey for your application.

ah thanks! updated the ebay links ha

[frysie]

The left and Centre pins don't need any modifying by the looks of it. Seems the right one does. ...

heres the left and centre one that goes to the engine



Here's the right one. I'm reading pj zooks diagram and it's bloody confusing

[azzas15]

I personally found it easier not to touch anything in the engine side of the loom here is mine when I finished it
I found it easier to start at the fuse box and start stripping back to the first plug all the stuff tuning to the rear is junk except for the fuel pump wire which should be pink

You will eventually start to understand the wiring diagram just take it slow if you cut something you can always re join it

[frysie]

Cheers man, il lstart form there until the wiring looks like this in that box



(far left) FI Main.
(next to FI) Fuel pump.
(bottom row) Thermo fan.
Blue 15A is FI fuse.
Yellow 20A is Dome fuse.

?

[stockman]

Do you have a Sierra yet?

[frysie]

stockman wrote:

Do you have a Sierra yet?

looking at one hopefully today/tomorrow... just getting the wiring side of the G16B done beforehand

[stockman]

ah cool.
I got rid of thermo and from memory dome too.

[azzas15]

that looks good to me. I left the thermo and just coiled it up in the bottom for future use if needed

Leave the dome it's needed just cannot remember what for I gave away my wiring diagram last week

Also if you have a look at the computer plug and work out what isn't required on the wiring diagram you can start to remove it from there also.

[frysie]

Still working on stripping loom

this came in the mail today

[frysie]

can someone take a photo of were the thick pink wire (fuel pump in the relay box) goes to which plug, i accidently pulled it out of one of the plugs and cant figure which is which now!

[frysie]

[jonfromhamilton]

think it goes straight to fuel pump, look on PJzooks guide

[frysie]

jonfromhamilton wrote:

think it goes straight to fuel pump, look on PJzooks guide

it goes into either the grey or blue relay plug as the other end has a pin adapter... but i dont know which hole or plug

[azzas15]

I'll check when I get home tonight

[azzas15]

Yeah your on the money

[frysie]

where does it go on the other end? thanks tho

[azzas15]

Number 7 is the fuel pump relay. From there it runs straight to the fuel pump which is labeled as number 8.

So you can run it back through the plugs or just straight to the pump won't matter

[frysie]