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MrRocky
Joined: Thu Dec 17, 2009 10:30 pm Posts: 4731 Location: perth
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 Posted: Sun Apr 11, 2010 11:34 pm |
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My front shaft has been painfully close to falling apart at the slip yoke when flexed up and i assume that when i fit longer shocks it will fall out, so can i weld a cut of section from another slip yoke onto the existing to fix this issue. I know it sounds a bit dodge but most of my 4x4ing is done at low speed anyways. Anyone else done this
cheers mick
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benji
Joined: Sun Apr 04, 2010 11:30 pm Posts: 266 Location: coffs harbour
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 Posted: Sun Apr 11, 2010 11:38 pm |
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let me know how you get on if you do mick, been thinking of
this myself...
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royce

omnipotent being
Joined: Sun Jun 11, 2006 11:30 pm Posts: 17216 Location: Pluto
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 Posted: Sun Apr 11, 2010 11:40 pm |
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mod an ln65 era hilux shaft to fit
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dank
Joined: Sat Apr 05, 2008 10:30 pm Posts: 1157 Location: VIC
Vehicle: WR250F/Jeep XJ
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 Posted: Sun Apr 11, 2010 11:42 pm |
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give it a go. I'd probably cut off the section you need then slip it and the old yoke onto the shaft splines so you can put a couple of spot welds on to locate the new section properly.
i can't see anything other than a slight imbalance being an issue but if you weld it neatly and then linish it back so its all even it should be ok.
What I did on my shorty was I went down to the wreckers and got an old subaru touring wagon rear shaft which is same diameter only cost ten bucks, then machined off the splined shaft and uni joint welds ends as they are like a plug that plugs into the the hollow shaft and rewelded them onto the suby shaft which I had cut to the right length. quick and easy and not dodgy. 
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jabba
Joined: Fri Feb 19, 2010 10:30 pm Posts: 55 Location: Pine Rivers
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 Posted: Sun Apr 11, 2010 11:42 pm |
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MrRocky wrote: My front shaft has been painfully close to falling apart at the slip yoke when flexed up and i assume that when i fit longer shocks it will fall out, so can i weld a cut of section from another slip yoke onto the existing to fix this issue. I know it sounds a bit dodge but most of my 4x4ing is done at low speed anyways. Anyone else done this
cheers mick
Don't know about extending the yoke, but when we used to do suspension lifts on ambulances they had to extend the tail shaft... this needs to be done professionally as they are a balanced item.
Maybe a tail shaft form another model Zook will do the job/ fit... not sure.
_________________ BCNU Jabba
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alex

az supporter
Joined: Sat Aug 16, 2008 11:30 pm Posts: 2151 Location: Brissy
Vehicle: Nissan
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 Posted: Sun Apr 11, 2010 11:58 pm |
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_________________ Pearce-toff Racing
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v.w.dave
Joined: Sun Sep 27, 2009 11:30 pm Posts: 1437 Location: The Hills Sydney
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 Posted: Mon Apr 12, 2010 12:12 am |
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you can get spacers cheap.
_________________ Snap-On Dealer let me know if you need anything.
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Red89
Joined: Tue Jan 12, 2010 10:30 pm Posts: 2801 Location: Perth
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 Posted: Mon Apr 12, 2010 1:23 am |
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This may help. Team Evolution extended the receiving end on mine, cut the ends off and added a longer thicker pipe in the middle. I think he may have put it in a lathe to do a rough balancing job on it, I have had it up to about 80 K's in 4WD without any great vibrations.
http://www1.pirate4x4.com/forum/showthread.php?t=872959
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MrRocky
Joined: Thu Dec 17, 2009 10:30 pm Posts: 4731 Location: perth
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 Posted: Mon Apr 12, 2010 11:31 pm |
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I already have a 1.5" spacer on the front shaft, i was thinking of cutting a 2" section of the receiving end off my spare shaft slipping it over the spline section followed by the normal receiver on the current shaft to keep it nice and straight and give it a nice uniform weld.
I will give it a go when the weather fines up and post some pics.
cheers mick
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