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| the jimny needs a new clutch (gearbox out) https://auszookers.com/forum/viewtopic.php?f=5&t=12119 |
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| Author: | Benz [ Sun May 23, 2010 12:33 pm ] |
| Post subject: | the jimny needs a new clutch (gearbox out) |
the clutch slips pretty bad now =[ i know it's been coming so it's time to put a new one in =] will be doing it myself so any hints or tips (haven't done a clutch before) and anyone suggest a brand? HD or standard? thanx heaps Ben |
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| Author: | dm90 [ Sun May 23, 2010 12:41 pm ] |
| Post subject: | Re: the jimny needs a new clutch =[ |
http://www.bigjimny.com/images/document ... Clutch.pdf these articles are pretty good. jimny specific as well. mine will also need replacing sometime, not too sure when but its on its way out. post up how it goes and take plenty of pics, ill have a go at doing it myself also. |
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| Author: | dm90 [ Sun May 23, 2010 12:48 pm ] |
| Post subject: | Re: the jimny needs a new clutch =[ |
dont think that link worked if not, try this and click changing the clutch http://www.bigjimny.com/index.php?optio ... &Itemid=61 |
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| Author: | Benz [ Sun May 23, 2010 1:24 pm ] |
| Post subject: | Re: the jimny needs a new clutch =[ |
sweet that should help alot =] |
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| Author: | woody1 [ Sun May 23, 2010 11:20 pm ] |
| Post subject: | Re: the jimny needs a new clutch =[ |
I got a Exedy HD installed when I got the motor recoed. A lot of people say stay clear of the HD clutch because their renowned for snapping cables because there to stiff, but I can't feel any difference through the pedal at all.The clutch has some real bite to which I like. The funny part was my Mrs opened the box and she said "look it's pink" And I said "yeah all boxes are pink inside" 
I had a welt from where she smacked me for about a week. |
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| Author: | Benz [ Tue May 25, 2010 12:09 pm ] |
| Post subject: | Re: the jimny needs a new clutch =[ |
ordered a extreme hd clutch today http://www.xtremeclutch.com.au/ should come in a week or so... so get to learn to do a clutch next. any tips? |
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| Author: | steak_knife [ Tue May 25, 2010 12:26 pm ] |
| Post subject: | Re: the jimny needs a new clutch =[ |
Benz2369 wrote: ordered a extreme hd clutch today http://www.xtremeclutch.com.au/
should come in a week or so... so get to learn to do a clutch next. any tips? Thay are a piss easy box to get out, just take your time. If it's never been out before, all the bolt's are going to be F*#KING tight. I busted a Snap-on ratchet on a bell housing bolt. |
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| Author: | Benz [ Tue May 25, 2010 12:45 pm ] |
| Post subject: | Re: the jimny needs a new clutch =[ |
will get the breaker bar on those then. how will i go getting the flywheel off to be re faced? |
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| Author: | vermin [ Tue May 25, 2010 1:40 pm ] |
| Post subject: | Re: the jimny needs a new clutch =[ |
I have an Exedy HD sports tuff clutch as well. It will be really sensitive when you first drive with it. No doubt you will stall the Jimny a couple of times 
Bloody good clutch so far. |
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| Author: | BJPK [ Tue May 25, 2010 10:45 pm ] |
| Post subject: | Re: the jimny needs a new clutch =[ |
Benz2369 wrote: will get the breaker bar on those then.
how will i go getting the flywheel off to be re faced? they just bolt up dude, undo the bolts and wiggle it til it comes off. also make sure you replace the pilot bearing at the same time. |
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| Author: | Benz [ Wed May 26, 2010 11:05 am ] |
| Post subject: | Re: the jimny needs a new clutch =[ |
spigot? |
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| Author: | steak_knife [ Wed May 26, 2010 11:08 am ] |
| Post subject: | Re: the jimny needs a new clutch =[ |
Benz2369 wrote: spigot?
No thank's, I just ate.. 
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| Author: | BJPK [ Wed May 26, 2010 10:39 pm ] |
| Post subject: | Re: the jimny needs a new clutch =[ |
Benz2369 wrote: spigot?
yea same thing. |
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| Author: | Benz [ Thu May 27, 2010 12:50 am ] |
| Post subject: | Re: the jimny needs a new clutch =[ |
yeah will do that =] thinking of doing breathers to the gear box and tranny. i know the gear box has a little metal pipe sticking out to fit my hose over. but what does the tranny have? thanx again guys ben |
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| Author: | Benz [ Fri May 28, 2010 12:53 am ] |
| Post subject: | Re: the jimny needs a new clutch =[ |
found it. has a the same breather setup as the diffs. just adjusted the clutch cable to see if that would make it at lest drivable (i'm not driving it atm) and now it squeaks on the way in and on the way out. not a very nice sound i can tell you that..... i don't get as much slip out of the clutch though. should i drive it like it is 
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| Author: | steak_knife [ Fri May 28, 2010 5:05 am ] |
| Post subject: | Re: the jimny needs a new clutch =[ |
Benz2369 wrote: found it. has a the same breather setup as the diffs.
just adjusted the clutch cable to see if that would make it at lest drivable (i'm not driving it atm) and now it squeaks on the way in and on the way out. not a very nice sound i can tell you that..... i don't get as much slip out of the clutch though. should i drive it like it is Why not. I drove a f100 for 20k with the throw out bearing seized, would ust it to take off then clutch less the rest, including down shift.. |
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| Author: | Benz [ Fri May 28, 2010 11:37 am ] |
| Post subject: | Re: the jimny needs a new clutch =[ |
sweet its only that. (asked some other people too) i can drive it =] yeah need the car tomorrow. didn't want to have to walk to work at 5 am... |
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| Author: | Benz [ Sun May 30, 2010 12:00 am ] |
| Post subject: | Re: the jimny needs a new clutch =[ |
new clutch came in yesterday. so i'm going to pull the flywheel out today. hopefully its all back together b4 next weekend anyone got how tight to do the flywheel and clutch with the torque wrench handy? cheers |
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| Author: | PeterW [ Sun May 30, 2010 12:54 am ] |
| Post subject: | Re: the jimny needs a new clutch =[ |
I would be interested to see how you go with it, any problems or if it was easier then you expected. Peter |
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| Author: | Benz [ Sun May 30, 2010 11:32 am ] |
| Post subject: | Re: the jimny needs a new clutch =[ |
gear box is out and flywheel will go in for refacing tomorrow so i will have a car again for the long weekend =] =] =] here is a pic of the old clutch and the flywheel. you can see there has been some heat there.... |
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| Author: | Benz [ Sun May 30, 2010 11:37 am ] |
| Post subject: | Re: the jimny needs a new clutch =[ |
looking at the gear box i found a random hole that looks like it leaks oil. cant think for a reason for the hole. anyone know what it is??? |
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| Author: | Benz [ Mon May 31, 2010 10:16 am ] |
| Post subject: | Re: the jimny needs a new clutch (gearbox out) |
no ideas? 
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| Author: | steak_knife [ Mon May 31, 2010 10:27 am ] |
| Post subject: | Re: the jimny needs a new clutch (gearbox out) |
Benz2369 wrote: no ideas?
I'll look up the manual tomorrow, one of the other jim driver's has one so thay may post it up before i get a chance.. Does it have a thread?? |
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| Author: | Benz [ Sun Jun 06, 2010 11:58 am ] |
| Post subject: | Re: the jimny needs a new clutch (gearbox out) |
clutch is all done =] it's heaps better! the pedal is a little heavier it was a real pain getting the gearbox in and out.. in hind sight i probably should have just slid the gearbox back and then do the clutch with the gap. clutch got a real workout at MOA this weekend. very very happy |
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