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g16b conversion question about benT kit
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Author:  dp87 [ Tue Apr 05, 2011 8:52 am ]
Post subject:  g16b conversion question about benT kit

hey guys just wondering how to get those 2 studs out of the gearbox... u know the ones that you replace with the countersunk screws.

looking forward to replies im stuck lol

Author:  dp87 [ Tue Apr 05, 2011 8:57 am ]
Post subject:  Re: g16b conversion question about benT kit

also is that bracket that goes from the intake to the block nessesary... i had to remove it to fit the 1.3 engine mount (im using a baleno g16b)

Author:  russty_2008 [ Tue Apr 05, 2011 9:13 am ]
Post subject:  Re: g16b conversion question about benT kit

I just used multigrips to get mine out not sure bout that bracket I took mine off too

Author:  straty [ Tue Apr 05, 2011 10:28 am ]
Post subject:  Re: g16b conversion question about benT kit

put 2 nuts on the thread and lock them together by twisting them in opposite directions. this will allow you to remove or alternatively get a stud remover from repco

Author:  steak_knife [ Tue Apr 05, 2011 11:25 am ]
Post subject:  Re: g16b conversion question about benT kit

dp87 wrote:
also is that bracket that goes from the intake to the block nessesary... i had to remove it to fit the 1.3 engine mount (im using a baleno g16b)


unless you want a busted intake I'd be keeping it of making another less intrusive one..

Author:  Fatzook [ Tue Apr 05, 2011 11:59 am ]
Post subject:  Re: g16b conversion question about benT kit

steak_knife wrote:
dp87 wrote:
also is that bracket that goes from the intake to the block nessesary... i had to remove it to fit the 1.3 engine mount (im using a baleno g16b)


unless you want a busted intake I'd be keeping it of making another less intrusive one..


X2. The manifold will crack without the brace. Seen it happen many times. Happens to GTI motors too.

Author:  dp87 [ Tue Apr 05, 2011 12:11 pm ]
Post subject:  Re: g16b conversion question about benT kit

ok cheers guys. il have a look for a stud remover. ive already tried using multis but no success. and il have a go at making something up to support the intake

Author:  Fatzook [ Tue Apr 05, 2011 12:16 pm ]
Post subject:  Re: g16b conversion question about benT kit

dp87 wrote:
ok cheers guys. il have a look for a stud remover. ive already tried using multis but no success. and il have a go at making something up to support the intake


Wind a nut onto the stud. Then wind a second nut on and tighten against the first nut. Try to line the edges of the nuts up so that a socket can slide over both nuts. Then use a breaker bar to undo. Might work, but the two nuts will have to be VERY tight against one and another.

Author:  dp87 [ Tue Apr 05, 2011 12:30 pm ]
Post subject:  Re: g16b conversion question about benT kit

il give that a go tomoz before i go out and buy that tool. i im not worried if it doesnt work. more tools in the shed is always a good idea :)

Author:  dp87 [ Wed Apr 06, 2011 12:19 pm ]
Post subject:  Re: g16b conversion question about benT kit

nup no luck using the nuts to try and get the studs out. i ended up stipping the threads out of the nuts :0

might try making some flat spots on the stud with an angle grinder. then use a shifter to get them out.

Author:  shakes [ Wed Apr 06, 2011 12:25 pm ]
Post subject:  Re: g16b conversion question about benT kit

dp87 wrote:
nup no luck using the nuts to try and get the studs out. i ended up stipping the threads out of the nuts :0

might try making some flat spots on the stud with an angle grinder. then use a shifter to get them out.


barppp, will more than likely either round off again or snap the stud.. Neither are good outcomes.

If you going to shep it up. at least use a pair of vice grips, or even better some footprints. some rost off ice sprayed on the stud or similar will help too.

Author:  2stroker [ Wed Apr 06, 2011 12:28 pm ]
Post subject:  Re: g16b conversion question about benT kit

Weld the nut on

Author:  dp87 [ Wed Apr 06, 2011 12:34 pm ]
Post subject:  Re: g16b conversion question about benT kit

i would weld a nut on but ive got no welding gear. gonna go buy some vice grips tomorrow give that a shot. i have a blow torch would it be safe to heat it up then give it a try?

Author:  daisy [ Wed Apr 06, 2011 7:57 pm ]
Post subject:  Re: g16b conversion question about benT kit

use a punch and smack it a few times with the hammer and use inox/wd40 and try to drive the thread in a tiny bit then undo it.

one option - grind the thread down to a flat on each side.. only a tiny bit!!!

and a good pair of vise grips with clean sharp jaws - ive seen a LOT that have been rounded and they make the job worse... -

While applying pressure to undo... smack the end with a hammer... it should dislodge any crud.

Heat gun will work as well... apply the heat around the stud hole... not the stud... - it'll melt the loctite thats in there which should make it easier to get out.

Author:  stockman [ Wed Apr 06, 2011 10:57 pm ]
Post subject:  Re: g16b conversion question about benT kit

I tried the old two nut trick too, and with minimum effort stripped the threads.

Welding a small breaker bar onto it made it very easy.

Image

Author:  dp87 [ Thu Apr 07, 2011 5:21 am ]
Post subject:  Re: g16b conversion question about benT kit

ok so ive tried everything except for welding now and no success. this is so annoying. got a mate coming around on the weekend to weld something to the studs the same way as stockman did

Ps stockman check ur build thread. got a question for ya

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