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Joined: Tue Oct 02, 2012 7:25 am
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Vehicle: sj80 1996

Post Posted: Thu Jan 24, 2013 9:43 pm 
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Hey guys im in a bit of a furious state after my carby? has been playing up and giving me the shits.
Basically i can get the engine running when i set the accelerator cable so it constantly is reving the engine but its running very rough and when im engaging gears i have to rev it very high to get any movement and most of the time it wil just die after putting it in reverse or 1st.
I Have checked all the timing with a timing light and it has got new ignition leadsand spark plugs.
I recently put a hevier clutch from the original engine that was in it when i brought it that blew out a piston.
It was a 1996 clutch kit and i put i onto a 1990 1.3 engine so that shouldnt matter it all looked he same.
The carby has its butterfly thing that just swings there and isnt attached to anything.

Im thinking i need a new carby or could it be a fuel problem? and if so where do i start?

Any help is appreciated cheers guys and gals.

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Joined: Thu Sep 16, 2010 5:16 am
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Location: Radelaide Hills

Post Posted: Thu Jan 24, 2013 9:49 pm 
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is it any different from hot to cold?

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Post Posted: Thu Jan 24, 2013 9:55 pm 
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when it hant been run for half a da its very hard to get idling i can crank it over and keep it going by reving the crap out of it but it dies as soon as i stop unless its at operating temperature.
Thats why i manuallly set the accelerator cable so its reving it at around 2k constantly.

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Post Posted: Fri Jan 25, 2013 12:45 am 
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Theres a good chance the idle jet is blocked

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Joined: Tue Jul 15, 2008 11:30 pm
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Location: Melbourne
Vehicle: Pajero 91 NH 3.0 SWB

Post Posted: Fri Jan 25, 2013 7:05 am 
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McBane wrote:
Theres a good chance the idle jet is blocked

I agree.

Make sure fuel system is clean, from tank to carb.
New filter, add a filter between fuel pump and carb (old fuel pumps can shed bits of diaphragm)
New fuel pump is wise, then fix carby issues if needed.
A bottle of fuel system cleaner may be enough to fix carby, but dirty fuel may just gum it up again

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Joined: Wed Nov 07, 2012 8:28 am
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Location: Gippsland, VIC
Vehicle: 1987 Suzuki Sierra hard top

Post Posted: Fri Jan 25, 2013 1:27 pm 
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X 2 with Christover1 Sounds like you had the same problems as mine, Erratic idling Everytime you slow Down Its stalls Drove Nuts!!
I had a blocked Jet Pulled the carby off cleaned the jets Put new Filters and put a small one from Fuel Pump to Carby Being Running Sweet eversince.

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Post Posted: Fri Jan 25, 2013 1:37 pm 
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I found about 40mm deep of mud and rust in bottom of my tank. :shocked:
Had a pin hole that must have scooped mud from track.
Never noticed any petrol leaking out. :?:
Early tanks sometimes have a drain plug,
no idea why they don't all have them. :roll:

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Joined: Tue Aug 08, 2006 11:30 pm
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Location: Holland Park
Vehicle: Awesome!!

Post Posted: Fri Jan 25, 2013 1:57 pm 
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jake.gilly wrote:
The carby has its butterfly thing that just swings there and isnt attached to anything.


What is this? Choke flap just floating around? Pics

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Joined: Sat Nov 03, 2012 11:22 am
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Vehicle: SWB SJ410 F10A uted

Post Posted: Fri Jan 25, 2013 3:56 pm 
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JrZook wrote:
jake.gilly wrote:
The carby has its butterfly thing that just swings there and isnt attached to anything.


What is this? Choke flap just floating around? Pics


hey theres an issue for sure. fix that n go form there? ive ben having the same issue over last coupe weeks and this arvo my coil died.

just throwing up ideas :)

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Vehicle: sj80 1996

Post Posted: Fri Jan 25, 2013 11:37 pm 
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JrZook wrote:
jake.gilly wrote:
The carby has its butterfly thing that just swings there and isnt attached to anything.


What is this? Choke flap just floating around? Pics



Where the 2 intake ports are on top of the carby and the choke flap yer is not conected to anythin g and just flaps there.

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Post Posted: Fri Jan 25, 2013 11:39 pm 
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Thanks heaps for all the replies guys next thing im gonna do is new filters.
I did run the fuel down very low so it mustof picked up some crap.
Ill clean he lines and like mentioned i will put a filter between carby and pump.
Ill post up how it goes.

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Post Posted: Sat Jan 26, 2013 12:16 am 
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jake.gilly wrote:
JrZook wrote:
jake.gilly wrote:
The carby has its butterfly thing that just swings there and isnt attached to anything.


What is this? Choke flap just floating around? Pics



Where the 2 intake ports are on top of the carby and the choke flap yer is not conected to anythin g and just flaps there.


If its just flapping around tie it up so it stays open. Otherwise you will have all sorts of issues from it.

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Post Posted: Sat Jan 26, 2013 12:18 am 
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jake.gilly wrote:
I did run the fuel down very low so it mustof picked up some crap.


The tank picks up it's fuel from the bottom regardless of fuel level....

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Vehicle: 1987 Suzuki Sierra hard top

Post Posted: Sat Jan 26, 2013 8:10 pm 
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Hey jake to make sure the flap is working correctly start the car when it's dead cold with the ducting off. The flap should gradually open they do look like there not connected there weird setup!

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Post Posted: Sun Jan 27, 2013 10:59 am 
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JrZook wrote:
jake.gilly wrote:
I did run the fuel down very low so it mustof picked up some crap.


The tank picks up it's fuel from the bottom regardless of fuel level....



Aha ofcourse it does haha sorry major blonde moment haha

Yet I will tie it open so it stays that way.
But yer I definatly know it not connected to anything as where it should be conected it isn't.

Thanks Jake

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