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Tcase lift holes
https://auszookers.com/forum/viewtopic.php?f=5&t=39369		 Page 1 of 1
Author:  KEENSY85 [ Sun Mar 03, 2013 9:02 pm ]
Post subject:  Tcase lift holes
What methods do u guys use to cut the 25mm holes in the chassis for the tcase lift
Author:  mnemonix [ Sun Mar 03, 2013 9:06 pm ]
Post subject:  Re: Tcase lift holes
Why do you need to cut holes in the chassis to lift the transfer case?
The first time I lifted mine, I used blocks, just like body lift blocks between the chassis and the original rubber mounts. It's a bolt on/bolt off solution.
Author:  atari4x4 [ Sun Mar 03, 2013 9:09 pm ]
Post subject:  Re: Tcase lift holes
25mm/1" hole saw. :?
Author:  Red89 [ Sun Mar 03, 2013 9:13 pm ]
Post subject:  Re: Tcase lift holes
mnemonix wrote:
Why do you need to cut holes in the chassis to lift the transfer case?
The first time I lifted mine, I used blocks, just like body lift blocks between the chassis and the original rubber mounts. It's a bolt on/bolt off solution.

What he said 8O
Author:  KEENSY85 [ Sun Mar 03, 2013 9:35 pm ]
Post subject:  Re: Tcase lift holes
Red89 wrote:
mnemonix wrote:
Why do you need to cut holes in the chassis to lift the transfer case?
The first time I lifted mine, I used blocks, just like body lift blocks between the chassis and the original rubber mounts. It's a bolt on/bolt off solution.

What he said


:roll: I'm using justcruising 's tcase lift,
Not as stupid as it sounds.
Author:  KEENSY85 [ Sun Mar 03, 2013 9:37 pm ]
Post subject:  Re: Tcase lift holes
And a 25mm hole saw has a 7mm drill for the pilot hole the factory hole is about 10mm ,see my drama
Author:  Zook_Fan [ Sun Mar 03, 2013 9:42 pm ]
Post subject:  Re: Tcase lift holes
25mm drill bit..
Author:  KEENSY85 [ Sun Mar 03, 2013 9:51 pm ]
Post subject:  Re: Tcase lift holes
A good idea but not feasable or pratical in my case. Not taking the piss out of ur idea or u I swear.
But most 25mm drills are Morse taper
Author:  atari4x4 [ Sun Mar 03, 2013 9:54 pm ]
Post subject:  Re: Tcase lift holes
stepped drill bit. :?

Image
Author:  KEENSY85 [ Sun Mar 03, 2013 9:57 pm ]
Post subject:  Re: Tcase lift holes
That's not a bad idea atari4x4, ;)
Author:  Bruce [ Sun Mar 03, 2013 10:04 pm ]
Post subject:  Re: Tcase lift holes
Just_Cruizin should have supplied you a rod to slip into the hole. That's if I assume you got a full kit off him?
Author:  KEENSY85 [ Sun Mar 03, 2013 10:06 pm ]
Post subject:  Re: Tcase lift holes
I didn't notice one but I will double check tomorrow thanks Bruce
Author:  stewy91 [ Sun Mar 03, 2013 10:34 pm ]
Post subject:  Re: Tcase lift holes
When I put mine in I just had to drill the holes big enough to fit the crush tubes
Author:  just_cruizin [ Sun Mar 03, 2013 10:36 pm ]
Post subject:  Re: Tcase lift holes
Ken, I can drop off one this week if need be. Greg
Author:  Scrawny [ Mon Mar 04, 2013 5:19 am ]
Post subject:  Re: Tcase lift holes
I have a step drill if you need it Ken, they're pretty expensive for what they are
Author:  KEENSY85 [ Mon Mar 04, 2013 7:39 am ]
Post subject:  Re: Tcase lift holes
just_cruizin wrote:
Ken, I can drop off one this week if need be. Greg

Im happy to pay for it or even come pick it up I don't rember seeing 1 but I probably just lost it lol.
Scrawn wrote:
I have a step drill if you need it Ken, they're pretty expensive for what they are

Ill see if it works out logisticaly with Greg first. But thanks any way mate .
Author:  Parry [ Mon Mar 04, 2013 2:39 pm ]
Post subject:  Re: Tcase lift holes
U can buy a cheap stepper drill from bunnings, they are actually alright, I been drilling 6mm plate done bout 20 or more holes and still sharp, was bout $16 for set of 3
Author:  sideways [ Mon Mar 04, 2013 3:01 pm ]
Post subject:  Re: Tcase lift holes
I used a cheap step drill from SCA to drill holes in my leaf springs. I snapped the end off it but it went pretty well!
Author:  Ace [ Mon Mar 04, 2013 3:06 pm ]
Post subject:  Re: Tcase lift holes
turn down a 10 dia drill or whatever you need to the size to fit in your hole saw (Prob something imperial) eg a stepped shank drill...... all of 10min in a lathe

25 mm drill bit going through a 10mm hole in a run of the mill hand drill will "tweak" your wrists when not if it bites :D
Author:  just_cruizin [ Mon Mar 04, 2013 4:32 pm ]
Post subject:  Re: Tcase lift holes
Oh yes, hence is why I now recommend the hole saw
Author:  KEENSY85 [ Mon Mar 04, 2013 8:04 pm ]
Post subject:  Re: Tcase lift holes
Ace wrote:
turn down a 10 dia drill or whatever you need to the size to fit in your hole saw (Prob something imperial) eg a stepped shank drill...... all of 10min in a lathe

25 mm drill bit going through a 10mm hole in a run of the mill hand drill will "tweak" your wrists when not if it bites :D

Yer man I was originaly going to just turn a 10mm drill bit down but got stuck working at place with no lathes but with just_cruising drooping off the thin tube to slide over the drill bit problem solved ;)

I think I might have a look at bunnings for the step drill thou sounds cheap
Author:  1DYX [ Mon Mar 04, 2013 10:21 pm ]
Post subject:  Re: Tcase lift holes
25mm hole punch?
Only good if there is a large hole nearby to insert smaller half in, which I had, but my hole was on a different vehicle.
Author:  KEENSY85 [ Tue Mar 05, 2013 7:10 am ]
Post subject:  Re: Tcase lift holes
Here is the solution Image
Author:  just_cruizin [ Tue Mar 05, 2013 10:39 am ]
Post subject:  Re: Tcase lift holes
some times the easiest solution is the best.
Author:  KEENSY85 [ Tue Mar 05, 2013 5:17 pm ]
Post subject:  Re: Tcase lift holes
Seems to be ;)
Author:  atari4x4 [ Tue Mar 05, 2013 5:21 pm ]
Post subject:  Re: Tcase lift holes
i reckon you should still buy a stepped drill bit, bloody handy to have. :wink:
Author:  KEENSY85 [ Tue Mar 05, 2013 5:31 pm ]
Post subject:  Re: Tcase lift holes
Yer for sure id use one heaps
Author:  Red89 [ Tue Mar 05, 2013 6:12 pm ]
Post subject:  Re: Tcase lift holes
Apologies, when you said you were drilling holes in the chassis I assumed you ment the chassis not the brackets the TC mounts to ;)
Author:  KEENSY85 [ Sat Mar 09, 2013 6:11 pm ]
Post subject:  Re: Tcase lift holes
Red89 wrote:
Apologies, when you said you were drilling holes in the chassis I assumed you ment the chassis not the brackets the TC mounts to ;)

I was like wt lol all good buddy
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