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Post Posted: Wed Mar 25, 2009 12:49 am 
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what gauge/ amp rating wire should be used on the positive from the battery to the control box on a winch?

cheers
Mike

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Post Posted: Wed Mar 25, 2009 12:55 am 
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biggest you can fit through where it has to run!!!!!!

I think 32mmsq might be the min? lot of winch trucks run 95mmsq, really is a case of bigger = better so you dont lose any voltage

dont forget to make the earth off the motor and from solenoids to motor jsut as beefy

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Post Posted: Wed Mar 25, 2009 12:59 am 
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what sort of amp rating should i be looking for?

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Post Posted: Wed Mar 25, 2009 1:12 am 
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Go to BOC and buy welding wire, it's cheapish and will handle all you can throw at it

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Post Posted: Wed Mar 25, 2009 1:18 am 
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cable that size doesnt have amp ratings its all measured in square mm of conductor

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Post Posted: Wed Mar 25, 2009 2:16 am 
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is there any way of putting a fuse on the winch leads?

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Post Posted: Wed Mar 25, 2009 12:18 pm 
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shep wrote:
is there any way of putting a fuse on the winch leads?


yer there is
go down to autobarn or most car audo places and get an 0 gauge fuse block ( thay normally come with an 200amp fuse) and in while you are there you can get 0 gauge power and earth cable

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Post Posted: Wed Mar 25, 2009 12:47 pm 
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lol except that the nearest autobarn is in Adelaide 2500km away
and we have a HF and UHF shop but no stereo shop. :lol:
my winch in the instructions, says that it draws a max of 430amp for
my 6500 and my 2500 is 150amp. so wouldn't i need a fuse greater then 430amp?

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Post Posted: Wed Mar 25, 2009 1:41 pm 
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I dont think you could get a fuse big enough to work with a winch, unless you had some kind of current sensor that flicked a contactor over a certain current

if your worried about shorts just stick a decent battery kill switch as close to the earth terminal of the battery you winch off with some remote kill cables (bonnet release cables :wink) so you can shut power off quickly should it catch fire

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Post Posted: Wed Mar 25, 2009 4:23 pm 
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shep wrote:
lol except that the nearest autobarn is in Adelaide 2500km away
and we have a HF and UHF shop but no stereo shop. :lol:
my winch in the instructions, says that it draws a max of 430amp for
my 6500 and my 2500 is 150amp. so wouldn't i need a fuse greater then 430amp?


There is one in Darwin :?

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Post Posted: Wed Mar 25, 2009 4:30 pm 
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ball wrote:
shep wrote:
lol except that the nearest autobarn is in Adelaide 2500km away
and we have a HF and UHF shop but no stereo shop. :lol:
my winch in the instructions, says that it draws a max of 430amp for
my 6500 and my 2500 is 150amp. so wouldn't i need a fuse greater then 430amp?


There is one in Darwin :?


well there ya go it is a 700k round trip to my nearest autobarn :lol:
i only know where the hospital and motor sports complex are. :roll:

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Post Posted: Wed Mar 25, 2009 6:04 pm 
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shep wrote:
i only know where the hospital and motor sports complex are. :roll:


They're the only 2 places you need to know about Shep! :P

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Post Posted: Wed Mar 25, 2009 7:14 pm 
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ScrawnC wrote:
shep wrote:
i only know where the hospital and motor sports complex are. :roll:


They're the only 2 places you need to know about Shep! :P


have we met :lol:

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Post Posted: Wed Mar 25, 2009 9:30 pm 
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shep wrote:
is there any way of putting a fuse on the winch leads?

I fitted a fuse to my winch, damn lucky I did as my motor shorted out and with a 1000cca battery I'm sure my car would have been toast.

I got my fuse from a guy on Ebay... Derek Bester
It's rated at 50/400.. 50A dead short or 400A load.
http://stores.ebay.com.au/Derek-Bester- ... e-Engineer

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Post Posted: Wed Mar 25, 2009 9:52 pm 
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thanks mate

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Post Posted: Thu Mar 26, 2009 12:24 am 
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if the motor shorts you would just stop winching and the solenoids would cut the power

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