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Sealing a transfer case
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Author:  burls [ Sun Nov 02, 2014 12:53 pm ]
Post subject:  Sealing a transfer case

I have a leak due to the transfer case gasket deteriorating, has anyone sealed one up in situ or at least without taking the whole thing apart?

Author:  jimny_timmy [ Sun Nov 02, 2014 2:10 pm ]
Post subject:  Re: Sealing a transfer case

Best off splitting the case and removing all the old gasket and then using some gasket silicon to reseal it.

Author:  burls [ Sun Nov 02, 2014 3:05 pm ]
Post subject:  Re: Sealing a transfer case

Have you tried not splitting one to seal it?

Author:  Marko_SJ [ Sun Nov 02, 2014 10:47 pm ]
Post subject:  Re: Sealing a transfer case

burls wrote:
Have you tried not splitting one to seal it?


How would you do that?

The previous owner of my motorcycle tried to seal the clutch cover by covering the underside in brown goop, obviously without splitting.

Needless to say, I didn't find much oil in there.

Author:  JrZook [ Sun Nov 02, 2014 11:17 pm ]
Post subject:  Re: Sealing a transfer case

You could try draining the oil overnight, spray the crap outta the parting line that is leaking with degreaser, blow dry with an air gun and try jamming some ultra gray/black or any other quality oil resistant silicone in there.

Author:  Joshyboy26 [ Mon Nov 03, 2014 12:32 am ]
Post subject:  Re: Sealing a transfer case

Transfers are fairly simple to take apart, I'd just bite the bullet and do that. It's probably never going to be right otherwise.

Author:  burls [ Mon Nov 03, 2014 6:59 am ]
Post subject:  Re: Sealing a transfer case

Ah you guys

Simple but not always easy.
Time poor so it will be the ultra grey method. I have managed to split it about a 1/4 inch which should be enough to through some sploodge in. yes it wont last forever but it will prob last long enough.
If nothing else it will be a test case for others to learn from

Author:  UBZ [ Mon Nov 03, 2014 1:01 pm ]
Post subject:  Re: Sealing a transfer case

just food for thought

the transfer gasket is part of system for setting the gear mesh and preload .
Changing the thickness with gasket goo is going to change the gear contact pattern etc etc etc .

your transfer might get nosier , explode etc .

Author:  burls [ Mon Nov 03, 2014 1:11 pm ]
Post subject:  Re: Sealing a transfer case

yeah good call, I think there is enough gasket there to keep the distance and meshing correct, its just needs a little help in some places

Author:  tanshi [ Mon Nov 03, 2014 2:32 pm ]
Post subject:  Re: Sealing a transfer case

ive never run a gasket, nore bothered with preload on any of my cases and never had an issue.

Author:  burls [ Mon Nov 03, 2014 2:37 pm ]
Post subject:  Re: Sealing a transfer case

what sploodge do you use?

Author:  tanshi [ Mon Nov 03, 2014 4:09 pm ]
Post subject:  Re: Sealing a transfer case

grey or orange gasket goo. silicone.

Author:  madmacca [ Mon Nov 03, 2014 4:42 pm ]
Post subject:  Re: Sealing a transfer case

burls wrote:
Have you tried not splitting one to seal it?

Yes , I sealed my Sierra transfer that had started to leak by draining the oil ,cleaning where it leaked with some contact cleaner then spread silicone gasket sealant and attached the vacuum cleaner to the fill plug hole .

worked a treat .

Author:  burls [ Mon Nov 03, 2014 7:30 pm ]
Post subject:  Re: Sealing a transfer case

Thanks MM

Its draining atm, i'll give it a clean and day or so to dry - only because Im doing other stuff

and sploodge it up

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