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cyprus73
Joined: Mon Aug 18, 2014 3:30 pm Posts: 88
Vehicle: 2000 Suzuki Grand Vitara
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 Posted: Sat Feb 04, 2017 2:34 pm |
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Hi All. Can anyone please tell me the difference in power steering boxes between Suzuki Jimny 1998-2000 G series and Jimny 2001 onwards M series? The 2 part numbers are 48600-81A2 for 98-2000 48600-81A4 for 2001 onwards Need on for a Sierra conversion and was told to use the Jimny G series one but the are becoming hard to fine
I currently had the Vitara conversion wedge with Vitara PS unit however I think the box is buggered and was looking for something new and thus the Jimny.
All help and advise much appreciated. I have google the shit out of this and can't find much about it. Both part numbers use the same part number for the pitman arm and bolts to mount it.
Thks
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fordem
Joined: Mon Apr 19, 2010 11:30 pm Posts: 2656 Location: Georgetown, Guyana
Vehicle: APK416, A6G415, A6N415
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 Posted: Sat Feb 04, 2017 11:00 pm |
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You're missing one digit from the part numbers - your numbers are 5-4 and Suzuki uses a 5-5 sequence for most parts (the other option is 5-5-3, which is typical of trim parts where color has to be specified.
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cyprus73
Joined: Mon Aug 18, 2014 3:30 pm Posts: 88
Vehicle: 2000 Suzuki Grand Vitara
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 Posted: Sun Feb 05, 2017 10:54 am |
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Fordem.
They should read
The 2 part numbers are 48600-81A20-000 for 98-2000 48600-81A40-000 for 2001 onwards
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cyprus73
Joined: Mon Aug 18, 2014 3:30 pm Posts: 88
Vehicle: 2000 Suzuki Grand Vitara
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 Posted: Wed Feb 08, 2017 10:49 am |
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watermouse

az supporter
Joined: Wed Nov 18, 2009 10:30 pm Posts: 868
Vehicle: zook
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 Posted: Wed Feb 08, 2017 11:08 am |
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Lets play spot the difference! First diagram is JB33 second is JB43. They are the difference in the part numbers you have.  
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cyprus73
Joined: Mon Aug 18, 2014 3:30 pm Posts: 88
Vehicle: 2000 Suzuki Grand Vitara
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 Posted: Wed Feb 08, 2017 11:12 am |
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Hi
Yer, saw them with the part numbers I had. The shape is generally the difference. I guess Im trying to work out if I can use the new one over the older on my Sierra conversion? Thks
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watermouse

az supporter
Joined: Wed Nov 18, 2009 10:30 pm Posts: 868
Vehicle: zook
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 Posted: Wed Feb 08, 2017 11:28 am |
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I cant see why not. The pitman arm on the newer one fits higher up the body but has more drop to get the same link geometry. The chassis bolt pattern looks similar and functionally they do the same thing. Since you are fitting it to a car that never had one you will have to mod your car as such anyway. I say go for either of them and make it work.
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Gwagensteve
Joined: Thu Feb 26, 2009 10:30 pm Posts: 13007 Location: Melbourne
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 Posted: Wed Feb 08, 2017 12:16 pm |
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But that's the thing. The early box bolts in without modification.
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watermouse

az supporter
Joined: Wed Nov 18, 2009 10:30 pm Posts: 868
Vehicle: zook
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 Posted: Wed Feb 08, 2017 12:47 pm |
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Noted. I will file that bit of info away.
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Gwagensteve
Joined: Thu Feb 26, 2009 10:30 pm Posts: 13007 Location: Melbourne
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 Posted: Wed Feb 08, 2017 1:18 pm |
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Personally, I'd be surprised if the mounting pattern was different - the only thing that would really matter.
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Mickc
Joined: Fri Jun 03, 2011 8:18 pm Posts: 107 Location: brisbane
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 Posted: Thu Feb 09, 2017 10:24 pm |
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Have a 2007 Jimny box with later model G16b Vitara pump (16mm? dia inlet), lines & brackets on Baleno Block Box looks same as Fig.485A but part number is 48600-81A2, no extra zeros as casting necks down to pitman arm shaft. From memory Pitman arm is about 10/15mm shorter than sierra one. Used a standard coily drive side radiator support to clear box. (without spacers) Box mounts to sierra without wedge but cannot comment on performance difference.
I rewelded the Pass Side Mtg Bracket forward to suit coily pass side radiator support. (bracket is straight compared to stock leaf one.) Vitara bracket bolted in standard position with clearance to pulleys & belts. AC compressor on up top and steer pump bottom.
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cyprus73
Joined: Mon Aug 18, 2014 3:30 pm Posts: 88
Vehicle: 2000 Suzuki Grand Vitara
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 Posted: Tue Feb 14, 2017 6:29 pm |
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Mickc wrote: Have a 2007 Jimny box with later model G16b Vitara pump (16mm? dia inlet), lines & brackets on Baleno Block Box looks same as Fig.485A but part number is 48600-81A2, no extra zeros as casting necks down to pitman arm shaft. From memory Pitman arm is about 10/15mm shorter than sierra one. Used a standard coily drive side radiator support to clear box. (without spacers) Box mounts to sierra without wedge but cannot comment on performance difference.
I rewelded the Pass Side Mtg Bracket forward to suit coily pass side radiator support. (bracket is straight compared to stock leaf one.) Vitara bracket bolted in standard position with clearance to pulleys & belts. AC compressor on up top and steer pump bottom. That part number is the one for 1998-2000. The new one ends in 81A4
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Mickc
Joined: Fri Jun 03, 2011 8:18 pm Posts: 107 Location: brisbane
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 Posted: Tue Feb 14, 2017 8:38 pm |
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HarryHoudini
Joined: Fri Jul 01, 2011 12:34 am Posts: 359 Location: Northern NSW Australia.
Vehicle: Coily.
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 Posted: Wed Mar 22, 2017 2:31 pm |
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Just did a search and couldn't find any Info.,does anyone know a part No. or the size/length of a belt to run from engine pulley to Jimny Power steer Pump on a Coily Sierra.TIA.
_________________ Regards All from far Northern NSW.
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just_cruizin

az supporter
Joined: Sun Jun 25, 2006 11:30 pm Posts: 2867 Location: here
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 Posted: Sun Apr 09, 2017 11:45 am |
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After recently groping a heap of suspension height out my sierra I'm now experiencing a bit of interference between the drag link and the tie rod at the pitman arm. Currently running a sierra pitman, does the late model Jimny pitman arm have the same spline, just 15mm shorter
_________________ greenzook89 wrote: 31zook wrote: Makes me want something similar
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greenzook89

az supporter
Joined: Sun Sep 06, 2009 11:30 pm Posts: 2591 Location: Ipswich
Vehicle: LJ80V-II, SJ40, SJ40T, RS415
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 Posted: Sun Apr 09, 2017 1:35 pm |
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just_cruizin wrote: After recently groping a heap of suspension height out my sierra I'm now experiencing a bit of interference between the drag link and the tie rod at the pitman arm. Currently running a sierra pitman, does the late model Jimny pitman arm have the same spline, just 15mm shorter Im running a non ps jimny pitman on a vitty power steer box if that helps you any.
_________________ 31zook wrote: Makes me want something similar
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just_cruizin

az supporter
Joined: Sun Jun 25, 2006 11:30 pm Posts: 2867 Location: here
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 Posted: Sun Apr 09, 2017 4:09 pm |
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Just rechecked and it's a Jimny pitman so already the 15mm shorter, so that's a bugger. The Vitara arm is flatter but the same length. Think my only option is to move the diff back slightly and take more out of the floor
_________________ greenzook89 wrote: 31zook wrote: Makes me want something similar
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