auszookers.com
https://auszookers.com/forum/

Earth wire from CAS
https://auszookers.com/forum/viewtopic.php?f=5&t=54549
Page 1 of 1

Author:  30ONA [ Tue Sep 05, 2017 12:29 pm ]
Post subject:  Earth wire from CAS

Is this just an earth wire? Why is it melting the connector. This is on a j20.

Author:  Gwagensteve [ Tue Sep 05, 2017 12:36 pm ]
Post subject:  Re: Earth wire from CAS

My guess is you don't have a heavy earth from the block to the battery (or a good earth from battery to body) so everything is going through that cable.

Author:  30ONA [ Tue Sep 05, 2017 4:01 pm ]
Post subject:  Re: Earth wire from CAS

Gwagensteve wrote:
My guess is you don't have a heavy earth from the block to the battery (or a good earth from battery to body) so everything is going through that cable.

Stick battery earth. Runs inside that thick loom in the photo and disappears down the back of the engine.

Author:  Gwagensteve [ Tue Sep 05, 2017 6:28 pm ]
Post subject:  Re: Earth wire from CAS

Well, either now or at some time in the past, that wire was serving as the earth either for the motor (possibly including the starter) or the body.

I've seen this too many times.

It's not factory earth either, so I suspect it was fitted in an attempt to overcome some other problem.

Steve.

Author:  30ONA [ Tue Sep 05, 2017 7:19 pm ]
Post subject:  Re: Earth wire from CAS

So normally there is no wire there at all?

Author:  Gwagensteve [ Tue Sep 05, 2017 7:24 pm ]
Post subject:  Re: Earth wire from CAS

Well I don't know if there is normally an earth from the CAS to the firewall - it's pretty common though, but that wire isn't factory. You won't find a blue crimp ring connector anywhere on a factory loom, and it certainly wouldn't be connected to the wiper access cover.

Steve.

Author:  30ONA [ Tue Sep 05, 2017 7:41 pm ]
Post subject:  Re: Earth wire from CAS

It was melted through when I bought the car. I thought just a bad connector and replaced the whole cable. So you are right about it not being the original cable. I have found another photo on the net with the same cable.

So I guess just need to work out why there is so much current going through it.

Author:  Gwagensteve [ Tue Sep 05, 2017 7:48 pm ]
Post subject:  Re: Earth wire from CAS

Is or was?

Author:  30ONA [ Tue Sep 05, 2017 8:06 pm ]
Post subject:  Re: Earth wire from CAS

Is. Melted when I bought it. I replaced it and it has melted again.

Author:  Gwagensteve [ Tue Sep 05, 2017 8:21 pm ]
Post subject:  Re: Earth wire from CAS

So my initial diagnosis was correct.

You're missing an earth either from battery to block or from battery to body.
There is no other cause.

Author:  30ONA [ Tue Sep 05, 2017 10:23 pm ]
Post subject:  Re: Earth wire from CAS

So I should just run a large wire from the neg on the battery to the block, perhaps the lifting lug bolts.

Author:  fordem [ Tue Sep 05, 2017 10:42 pm ]
Post subject:  Re: Earth wire from CAS

Why not find the factory earth and fix that - it should run from the battery negative to one of the bell housing bolts.

Author:  30ONA [ Wed Sep 06, 2017 9:06 am ]
Post subject:  Re: Earth wire from CAS

fordem wrote:
Why not find the factory earth and fix that - it should run from the battery negative to one of the bell housing bolts.

Bell housing. Ok that makes sense with where it is going. That's assuming it's just the connection and not the cable. Thanks I'll check out the housing connection then replace the small cable again.

Author:  Gwagensteve [ Wed Sep 06, 2017 9:33 am ]
Post subject:  Re: Earth wire from CAS

I'm not sure I understand that post.

There should, currently, be a factory cable from the negative terminal of the battery to the bellhousing. Is that cable present?

The small cable from the block to the body is there to ensure stability for sensors and gauges and is not intended to carry any significant current.

Author:  30ONA [ Wed Sep 06, 2017 11:43 am ]
Post subject:  Re: Earth wire from CAS

Gwagensteve wrote:
I'm not sure I understand that post.

There should, currently, be a factory cable from the negative terminal of the battery to the bellhousing. Is that cable present?

The small cable from the block to the body is there to ensure stability for sensors and gauges and is not intended to carry any significant current.

Check the main cable. Once confirmed ok, I'll replace the small earth too on the sensor housing as it is damaged.

Author:  30ONA [ Wed Sep 13, 2017 12:43 pm ]
Post subject:  Re: Earth wire from CAS

The main earth was oily from a rocker cover gasket leak. I fixed the leak a few weeks back. So I decreased the main earth at the bell housing. Removed the nut and checked the main earth wire for connectivity back to the battery. Perfect. I reconnected it with some dielectric grease and tightened up. I also replace the small earth from the CAS. This time without a connector.

So nothing obvious was found.

Only thing that I thought was weird is the earth sparked when removing it and reinstalling it. I thought that only happens if you removed the positive terminal with the earth attached.

What else could cause that old connector to melt?

I did spot this too. Old earth cut of just behind the battery.

Author:  30ONA [ Wed Sep 13, 2017 2:15 pm ]
Post subject:  Re: Earth wire from CAS

Just looked at the wiring diagram, apparently that should go straight to the battery terminal. Wonder why it was disconnected. I'll reconnect it you can't have too many earths can you?

Author:  Gwagensteve [ Wed Sep 13, 2017 4:42 pm ]
Post subject:  Re: Earth wire from CAS

If you reconnect it you can remove the fat one from the block to the firewall. You're currently earthing the body through that cable.

Author:  30ONA [ Wed Sep 13, 2017 4:59 pm ]
Post subject:  Re: Earth wire from CAS

Well they are both present in the wiring diagram. Why would I want less earths?

Author:  Gwagensteve [ Wed Sep 13, 2017 5:02 pm ]
Post subject:  Re: Earth wire from CAS

The stock earth in that location is a light cable- I meant it doesn't need to be fat (or melted). At the moment it's doing lots of work. Replace it with a smaller earth and re-instate the factory earth.

Page 1 of 1 All times are UTC + 9:30 hours
Powered by phpBB® Forum Software © phpBB Group
https://www.phpbb.com/