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murph51
Joined: Mon Aug 23, 2010 12:43 pm Posts: 94 Location: Brisbane
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 Posted: Thu May 17, 2012 7:43 pm |
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in desperate need of a new clutch ( as i found out whilst wheelin' ) how much and where ? diy or get a pro ? or ill pay $$ if someone can help install if i buy the kit 
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coily96

az supporter
Joined: Wed May 05, 2010 11:50 am Posts: 823 Location: Beenleigh
Vehicle: Coil Sierra
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 Posted: Thu May 17, 2012 8:31 pm |
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get a heavy duty as you will be on the clutch alot if u have standard gearing. Ebay, repco, burson, exeedy eagle farm.
Big job if you havent done a sierra clutch before. Pita removing gearbox from underneath. Tight fit.
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Fatzook

az supporter
Joined: Sat Oct 27, 2007 11:30 pm Posts: 14977 Location: The Hills
Vehicle: Vitara, NGV
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 Posted: Thu May 17, 2012 9:11 pm |
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coily96 wrote: get a heavy duty as you will be on the clutch alot if u have standard gearing. Thats terrible advise!! (IMO  ) Get a good quality standard clutch ( exedy ) and put the $100 you save towards gearing. HD clutches suck arse in sierras.
_________________ 2013 GV 1998 SV420 ute
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JrZook
Joined: Tue Aug 08, 2006 11:30 pm Posts: 5517 Location: Holland Park
Vehicle: Awesome!!
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 Posted: Thu May 17, 2012 9:15 pm |
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Fatzook wrote: HD clutches suck arse in sierras. Except for mine 
_________________ Lil Foot!
http://tiny.cc/gtsw1
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Fatzook

az supporter
Joined: Sat Oct 27, 2007 11:30 pm Posts: 14977 Location: The Hills
Vehicle: Vitara, NGV
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 Posted: Thu May 17, 2012 9:17 pm |
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JrZook wrote: Fatzook wrote: HD clutches suck arse in sierras. Except for mine  But with your vehicle being geared properly, why do you need a HD clutch?  It won't last longer, it doesn't have any more friction material..... it just costs more and makes the pedal harder.
_________________ 2013 GV 1998 SV420 ute
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murph51
Joined: Mon Aug 23, 2010 12:43 pm Posts: 94 Location: Brisbane
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 Posted: Thu May 17, 2012 10:14 pm |
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i shall look for a exedy OEM replacement.. looking at $150-$180 on ebay
how much am i looking at to get a mech to fit it for us ?
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abclarke
Joined: Mon Feb 14, 2011 8:19 am Posts: 1966 Location: Couridjah
Vehicle: 1985 Holden Drover
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 Posted: Thu May 17, 2012 10:22 pm |
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If the car a daily? If you can afford to keep it off the road for a day or two just give the FSM a good read and give it a go!
_________________ 1989 WT Sierra.
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Fatzook

az supporter
Joined: Sat Oct 27, 2007 11:30 pm Posts: 14977 Location: The Hills
Vehicle: Vitara, NGV
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 Posted: Thu May 17, 2012 11:13 pm |
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A clutch on a sierra is mechanics 101. But re-aligning can be a PITA without a tool, and you MUST get your flywheel machined, so organise this with a clutch or brake place BEFORE you pull your car off the road.
_________________ 2013 GV 1998 SV420 ute
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HarryHoudini
Joined: Fri Jul 01, 2011 12:34 am Posts: 356 Location: Northern NSW Australia.
Vehicle: Coily.
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 Posted: Fri May 18, 2012 9:01 am |
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On this subject i'll have to do the clutch on my Coily soon,is it better/easier to take the motor out or drop the gearbox?.Mechanics are talking a grand+ (including cable) so i'll have to do it myself.TIA.
_________________ Regards All from far Northern NSW.
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zooky08

az supporter
Joined: Fri Nov 27, 2009 10:30 pm Posts: 3426 Location: imbil/gympie. qld
Vehicle: 03 Jimny
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 Posted: Fri May 18, 2012 9:06 am |
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just drop the gearbox while engine is in the car, only pita is alligning the clutch back up if you havnt got the tool.. yes its easier when the engine is out but takes alot longer to do it this way.
_________________ 03 Jimny 30 km2s 75mm lift f&r locked winch
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Fatzook

az supporter
Joined: Sat Oct 27, 2007 11:30 pm Posts: 14977 Location: The Hills
Vehicle: Vitara, NGV
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 Posted: Fri May 18, 2012 9:09 am |
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Gearbox out.
Rough proceedure.....
Drop oil from gearbox. Remove jack shaft. Remove starter motor. Remove gearbox shifter. Undo wiring to gearbox switches. Remove gearbox mount bolts. Remove bellhousing bolts. Shift or lever the gearbox backwards until it drops a little as the spigot leaves the clutch. Rotate box and shift back until you can get the bellhousing to fall below the motor. Its out.
All up with a spare set of hands you should be able to do a clutch in under 6 hrs.
$1000 is a fucking joke!
EDIT. You may also have to remove the front driveshaft or exhaust.
_________________ 2013 GV 1998 SV420 ute
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Rusho

Tubby Elfsdong
Joined: Sun Aug 02, 2009 11:30 pm Posts: 6501 Location: Northside, Brisbane
Vehicle: Coily Sierra
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 Posted: Fri May 18, 2012 9:33 am |
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Replace your rear main seal while your at it 
_________________ Shep is a closet jimny lover!!!!
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murph51
Joined: Mon Aug 23, 2010 12:43 pm Posts: 94 Location: Brisbane
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 Posted: Fri May 18, 2012 9:39 am |
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why is life so hard  haha I'll call around.. and ask around with the ole' facebook friends from school that turned mechanics.. and try my luck 
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coily96

az supporter
Joined: Wed May 05, 2010 11:50 am Posts: 823 Location: Beenleigh
Vehicle: Coil Sierra
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 Posted: Fri May 18, 2012 8:43 pm |
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Its not too hard, just remember what fatzook said, if you dont rotate the box it wont come out. Wish i read how to do it before i started mine, removed radiator, engine mounts and moved the motor a few inches forward, then exhaust had to come out.
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Fatzook

az supporter
Joined: Sat Oct 27, 2007 11:30 pm Posts: 14977 Location: The Hills
Vehicle: Vitara, NGV
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 Posted: Fri May 18, 2012 8:44 pm |
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coily96 wrote: Its not too hard, just remember what fatzook said, if you dont rotate the box it wont come out. Wish i read how to do it before i started mine, removed radiator, engine mounts and moved the motor a few inches forward, then exhaust had to come out. Thats the long way round!! 
_________________ 2013 GV 1998 SV420 ute
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HarryHoudini
Joined: Fri Jul 01, 2011 12:34 am Posts: 356 Location: Northern NSW Australia.
Vehicle: Coily.
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 Posted: Sat May 19, 2012 10:20 am |
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Thanks for the Info.,i assume you can unbolt flywheel with gearbox out,how critical is the machining bit,everyone says get it done on the Sierra but i have done several clutches over the years,Datsun,Toyota & Holden and never had a problem by just bolting them on to the untouched flywheel.
_________________ Regards All from far Northern NSW.
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zooky08

az supporter
Joined: Fri Nov 27, 2009 10:30 pm Posts: 3426 Location: imbil/gympie. qld
Vehicle: 03 Jimny
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 Posted: Sat May 19, 2012 10:30 am |
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You wont get your warranty on the clutch if you don't.
_________________ 03 Jimny 30 km2s 75mm lift f&r locked winch
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Fatzook

az supporter
Joined: Sat Oct 27, 2007 11:30 pm Posts: 14977 Location: The Hills
Vehicle: Vitara, NGV
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 Posted: Sat May 19, 2012 10:40 am |
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HarryHoudini wrote: Thanks for the Info.,i assume you can unbolt flywheel with gearbox out,how critical is the machining bit,everyone says get it done on the Sierra but i have done several clutches over the years,Datsun,Toyota & Holden and never had a problem by just bolting them on to the untouched flywheel. For the $15 it costs to get it done, why wouldn't you? Not every clutch destroys the flywheel, but they can create hot spots on it ( depending on the clutch used, drivers use of the clutch etc ), and this WILL effect how the new one works. Its the same principle as brake disks. They can chatter and pulse if the rotors aren't machined at pad change. Its just good practice.
_________________ 2013 GV 1998 SV420 ute
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ZookFan
Joined: Mon Feb 14, 2011 6:19 am Posts: 3978 Location: Brisbane,samford,QLD
Vehicle: 92 Sierra Tin Top, 3 X LJ 81's
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 Posted: Sat May 19, 2012 3:38 pm |
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BINGO!! 
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