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Transfer removal

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maloo11

Joined: Tue Jul 27, 2010 6:17 am
Posts: 232
Location: NSW

Posted: Fri Oct 15, 2010 5:38 am

In the process of taking out my transfer case (never done before). How do you get the small metal clamp off at the bottom of the lever? Does it split with a screwdriver?

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91Sierra; 2in lift; 2inBL; 6.5s; 31muds;

Ben_Sierra

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Joined: Wed Sep 30, 2009 11:30 pm
Posts: 4472
Location: Perth

Posted: Fri Oct 15, 2010 5:47 am

Push down and twist.

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Gwagensteve

Joined: Thu Feb 26, 2009 10:30 pm
Posts: 13007
Location: Melbourne

Posted: Fri Oct 15, 2010 5:57 am

Are you talking about the hose clamp thingy that holds the rubber boot on? if so, there is a little tab folded over that holds it tight. Find the tab and open it up with a screwdriver. (It's kind of a like a compressed Z shape and unfolds)

Steve.

maloo11

Joined: Tue Jul 27, 2010 6:17 am
Posts: 232
Location: NSW

Posted: Fri Oct 15, 2010 5:58 am

Ok. thanks

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Last edited by maloo11 on Fri Oct 15, 2010 5:59 am, edited 1 time in total.

Gwagensteve

Joined: Thu Feb 26, 2009 10:30 pm
Posts: 13007
Location: Melbourne

Posted: Fri Oct 15, 2010 5:59 am

See my post above.

Steve.

maloo11

Joined: Tue Jul 27, 2010 6:17 am
Posts: 232
Location: NSW

Posted: Fri Oct 15, 2010 6:27 am

Ok guys, my shift lever aint moving. Boot is off and i can see the spring, everything done according to haynes manual, but the lever wont budge. i push down and turn and NOTHING. Does it need a helping hand with the hammer?

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christover1

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Joined: Tue Jul 15, 2008 11:30 pm
Posts: 8203
Location: Melbourne
Vehicle: Pajero 91 NH 3.0 SWB

Posted: Fri Oct 15, 2010 6:33 am

I always left my stick on, when dropping t-case. It was easier to get at stick on the floor.
But make sure you push and twist on the bottom piece, not the stick itself

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christover1

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Joined: Tue Jul 15, 2008 11:30 pm
Posts: 8203
Location: Melbourne
Vehicle: Pajero 91 NH 3.0 SWB

Posted: Fri Oct 15, 2010 6:41 am

See the bit in pic, will give you an idea how it comes out.
Same as the bit on a single stick, but didn't couldn't find a picture

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maloo11

Joined: Tue Jul 27, 2010 6:17 am
Posts: 232
Location: NSW

Posted: Fri Oct 15, 2010 6:46 am

Got it. Thanks for your help.

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Hotshot993

Joined: Wed Dec 01, 2010 9:46 pm
Posts: 1270
Location: Brisbane

Posted: Mon Sep 19, 2011 3:55 am

Hey my transfer lever is stuck in neutral. Trying to get that spring loaded thing off. I push down, turn anti clockwise. Should pop up all the way and stick should just pull out or what do I do. Been at it for last 30mins trying to twist it and get the thing off but nothing so far. Also it's really hard to twist that spring loaded thing.

stockman

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Joined: Thu Nov 05, 2009 10:30 pm
Posts: 5319
Location: Canberra
Vehicle: 4wd

Posted: Mon Sep 19, 2011 3:57 am

Just make sure you are pushing down hard enough.

Also when taking the case out I find it easier to leave the stick in and put it into 4x4 low.

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Hotshot993

Joined: Wed Dec 01, 2010 9:46 pm
Posts: 1270
Location: Brisbane

Posted: Mon Sep 19, 2011 4:01 am

I'm not taking the case out. Just need the stick out. And I got it turned a bit and it still won't pop up:/

Hotshot993

Joined: Wed Dec 01, 2010 9:46 pm
Posts: 1270
Location: Brisbane

Posted: Mon Sep 19, 2011 4:07 am

It like got to a certain part and t won't go any further. But won't pop up either

Hotshot993

Joined: Wed Dec 01, 2010 9:46 pm
Posts: 1270
Location: Brisbane

Posted: Mon Sep 19, 2011 4:11 am

Got it thanks. Just the spring wasn't pushing it up it was stuck.

stockman

az supporter

Joined: Thu Nov 05, 2009 10:30 pm
Posts: 5319
Location: Canberra
Vehicle: 4wd

Posted: Mon Sep 19, 2011 4:19 am

That was for the other guy.

Use a couple of flat head screwdrivers.

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Hotshot993

Joined: Wed Dec 01, 2010 9:46 pm
Posts: 1270
Location: Brisbane

Posted: Mon Sep 19, 2011 5:06 am

The problem is that it's like jammed between two gears and I need to try and line up the two gaps inside the transfer case so I get get the lever in there. If you kind of get what I mean:/

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