It is currently Sat Jul 25, 2026 6:15 am
Board index » Talking About Stuff » Suzuki Talk



Post new topic Reply to topic  [ 14 posts ] 
Author Message

Offline

Joined: Sat Aug 23, 2008 11:30 pm
Posts: 283
Location: Sydney

Post Posted: Wed Dec 16, 2009 3:00 am 
Reply with quote Top  
I need to change oil seal in dizzy and have only sierra manual so I'm not sure if it is similar. Does dizzy have only one oil seal and o-ring at the bottom where the gear is? Is it easy to chnge, I mean if I pull dizzy out, I will have to set the timing right? From what I've seen on sierra manual seal is under a cap and o-ring at the bottom, so dizzy needs to be removed. What usually leaks? Oil doesn't leak from under the cap, at least I can't see it.


Service manual????
I've downloaded service manual from auszookers download link, but it covers only EFI engine, not carby(which I have in my zook). Does anyone have or knows where I can get 16a service manual?

Chris

 Profile  

Offline

Joined: Sat Jun 27, 2009 11:30 pm
Posts: 1090

Post Posted: Wed Dec 16, 2009 3:07 am 
Reply with quote Top  
G16a and g13a are pretty much the same take a look at the standard Sierra manual should be in there

 Profile  

Offline
User avatar

Joined: Fri Sep 25, 2009 11:30 pm
Posts: 1204
Location: sunshine coast

Post Posted: Wed Dec 16, 2009 3:10 am 
Reply with quote Top  
i wouldnt think you have to remove the actual dizzy then the cap if you take the 3 bolts off the cap slide it straight off you could possibly keep it right and replace the seal which is on the cap and is not hard to swap or if you need to try make a mark of where it all sits so you can put it the right way back in

 Profile  

Offline

Joined: Sat Jun 27, 2009 11:30 pm
Posts: 1090

Post Posted: Wed Dec 16, 2009 3:22 am 
Reply with quote Top  
I think he's talking about where the dizzy bolts to the head not the cap

 Profile  

Offline

Joined: Sat Aug 23, 2008 11:30 pm
Posts: 283
Location: Sydney

Post Posted: Wed Dec 16, 2009 3:36 am 
Reply with quote Top  
Thx. I would say that it doesn't leak from under the dizzy cap, its dry. But its coming somewhere from the dizzy body. Drips from the bottom on gearbox so I don't know wher it cold be. I will try work it out from sierra manual what could it be. I guess it should be somewhere between the dizzy and the head as zookster666 said. Is there any seal over there or some kind of sealant/gasket?

 Profile  

Offline
az supporter
az supporter
User avatar

Joined: Fri May 22, 2009 11:30 pm
Posts: 21335
Location: Smart Ass Island

Post Posted: Wed Dec 16, 2009 11:04 am 
Reply with quote Top  
Two clip's for the dizzy cap & cap off, mark where the rotor is poining or point it to top dead center, mark the 12mm headed bolt at the dizzy adjusting/retaining bolt from dizzy to head, remove bold, twist(not to far, the arc of the adj should be enough) & pull dizzy out watching the direction the rotor turn's. Undo the 3 bolt's for the dizzy housing, clean & replace O'ring, replace O'ring on dizzy & carefully do the reverse to assemble :P

Easy!! :P

_________________
I used to be indecisive,
now I'm not so sure.....

 Profile  

Offline
az supporter
az supporter
User avatar

Joined: Sat Oct 24, 2009 10:30 pm
Posts: 845
Location: Melbourne

Post Posted: Wed Dec 16, 2009 11:57 am 
Reply with quote Top  
... then post up asking why youre zook wont start

 Profile  

Offline
az supporter
az supporter
User avatar

Joined: Thu Jan 29, 2009 10:30 pm
Posts: 1612
Location: North Brisbane

Post Posted: Wed Dec 16, 2009 1:08 pm 
Reply with quote Top  
What Stekky said.

"O" ring worth about $2.
First time I did it I took a picture of the rotor position. Just don't turn the motor while the dizzys out. Don't know why you would do that :? but just had to say it.

Just watch for the rotor rotation when you take it out and allow the same when you re-assemble.
This was the first oil leak I fixed on my Zuke.

Check the position against the photo. :P

_________________
SS

 Profile  

Offline

Joined: Sat Aug 23, 2008 11:30 pm
Posts: 283
Location: Sydney

Post Posted: Wed Dec 16, 2009 9:44 pm 
Reply with quote Top  
thx guys, where I could get the o-ring from, what kind of shops have them? I could have one from work, but I need to know what size is it roughly, so I can take few different sizes and fit the right one.

 Profile  

Offline
az supporter
az supporter
User avatar

Joined: Fri May 22, 2009 11:30 pm
Posts: 21335
Location: Smart Ass Island

Post Posted: Wed Dec 16, 2009 10:47 pm 
Reply with quote Top  
PJ.zook wrote:
... then post up asking why youre zook wont start


Why?? Did you leave some thing off?? :roll:

_________________
I used to be indecisive,
now I'm not so sure.....

 Profile  

Offline
az supporter
az supporter
User avatar

Joined: Fri May 22, 2009 11:30 pm
Posts: 21335
Location: Smart Ass Island

Post Posted: Wed Dec 16, 2009 10:50 pm 
Reply with quote Top  
http://www.suzistore.com.au/shopexd.asp?id=100
&
http://www.suzistore.com.au/shopexd.asp?id=653

Do both. :wink:

_________________
I used to be indecisive,
now I'm not so sure.....

 Profile  

Offline

Joined: Sat Aug 23, 2008 11:30 pm
Posts: 283
Location: Sydney

Post Posted: Fri Dec 18, 2009 4:43 am 
Reply with quote Top  
thx steknig for links

 Profile  

Offline
az supporter
az supporter
User avatar

Joined: Fri May 22, 2009 11:30 pm
Posts: 21335
Location: Smart Ass Island

Post Posted: Fri Dec 18, 2009 10:39 pm 
Reply with quote Top  
krzysmac wrote:
thx steknig for links


Did you have a look round while you were in there? you could just about build a new zook from part's!! :shocked: 8)

_________________
I used to be indecisive,
now I'm not so sure.....

 Profile  

Offline

Joined: Sat Aug 23, 2008 11:30 pm
Posts: 283
Location: Sydney

Post Posted: Mon Dec 21, 2009 12:38 am 
Reply with quote Top  
I did have a look round, I probably get new seals for my doors. Probably most of the dust comes in from tailgate area anyway, another thing to do.

 Profile  
Display posts from previous:  Sort by  
Post new topic Reply to topic  [ 14 posts ] 

Jump to:  


Who is online

Users browsing this forum: No registered users and 51 guests

You cannot post new topics in this forum
You cannot reply to topics in this forum
You cannot edit your posts in this forum
You cannot delete your posts in this forum
You cannot post attachments in this forum
Untitled Document


Untitled Document


Powered by phpBB © 2000, 2002, 2005, 2007 phpBB Group :: Style based on FI Subice by phpBBservice.nl :: All times are UTC + 9:30 hours