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chris_mac
Joined: Sat Aug 23, 2008 11:30 pm Posts: 283 Location: Sydney
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 Posted: Wed Dec 16, 2009 3:00 am |
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I need to change oil seal in dizzy and have only sierra manual so I'm not sure if it is similar. Does dizzy have only one oil seal and o-ring at the bottom where the gear is? Is it easy to chnge, I mean if I pull dizzy out, I will have to set the timing right? From what I've seen on sierra manual seal is under a cap and o-ring at the bottom, so dizzy needs to be removed. What usually leaks? Oil doesn't leak from under the cap, at least I can't see it.
Service manual????
I've downloaded service manual from auszookers download link, but it covers only EFI engine, not carby(which I have in my zook). Does anyone have or knows where I can get 16a service manual?
Chris
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zookster666
Joined: Sat Jun 27, 2009 11:30 pm Posts: 1090
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 Posted: Wed Dec 16, 2009 3:07 am |
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G16a and g13a are pretty much the same take a look at the standard Sierra manual should be in there
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lukes_89
Joined: Fri Sep 25, 2009 11:30 pm Posts: 1204 Location: sunshine coast
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 Posted: Wed Dec 16, 2009 3:10 am |
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i wouldnt think you have to remove the actual dizzy then the cap if you take the 3 bolts off the cap slide it straight off you could possibly keep it right and replace the seal which is on the cap and is not hard to swap or if you need to try make a mark of where it all sits so you can put it the right way back in
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zookster666
Joined: Sat Jun 27, 2009 11:30 pm Posts: 1090
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 Posted: Wed Dec 16, 2009 3:22 am |
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I think he's talking about where the dizzy bolts to the head not the cap
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chris_mac
Joined: Sat Aug 23, 2008 11:30 pm Posts: 283 Location: Sydney
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 Posted: Wed Dec 16, 2009 3:36 am |
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Thx. I would say that it doesn't leak from under the dizzy cap, its dry. But its coming somewhere from the dizzy body. Drips from the bottom on gearbox so I don't know wher it cold be. I will try work it out from sierra manual what could it be. I guess it should be somewhere between the dizzy and the head as zookster666 said. Is there any seal over there or some kind of sealant/gasket?
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steak_knife

az supporter
Joined: Fri May 22, 2009 11:30 pm Posts: 21335 Location: Smart Ass Island
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 Posted: Wed Dec 16, 2009 11:04 am |
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Two clip's for the dizzy cap & cap off, mark where the rotor is poining or point it to top dead center, mark the 12mm headed bolt at the dizzy adjusting/retaining bolt from dizzy to head, remove bold, twist(not to far, the arc of the adj should be enough) & pull dizzy out watching the direction the rotor turn's. Undo the 3 bolt's for the dizzy housing, clean & replace O'ring, replace O'ring on dizzy & carefully do the reverse to assemble
Easy!! 
_________________ I used to be indecisive,
now I'm not so sure.....
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PJ.zook

az supporter
Joined: Sat Oct 24, 2009 10:30 pm Posts: 845 Location: Melbourne
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 Posted: Wed Dec 16, 2009 11:57 am |
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... then post up asking why youre zook wont start
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DMAC

az supporter
Joined: Thu Jan 29, 2009 10:30 pm Posts: 1612 Location: North Brisbane
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 Posted: Wed Dec 16, 2009 1:08 pm |
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What Stekky said.
"O" ring worth about $2.
First time I did it I took a picture of the rotor position. Just don't turn the motor while the dizzys out. Don't know why you would do that  but just had to say it.
Just watch for the rotor rotation when you take it out and allow the same when you re-assemble.
This was the first oil leak I fixed on my Zuke.
Check the position against the photo. 
_________________ SS
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chris_mac
Joined: Sat Aug 23, 2008 11:30 pm Posts: 283 Location: Sydney
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 Posted: Wed Dec 16, 2009 9:44 pm |
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thx guys, where I could get the o-ring from, what kind of shops have them? I could have one from work, but I need to know what size is it roughly, so I can take few different sizes and fit the right one.
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steak_knife

az supporter
Joined: Fri May 22, 2009 11:30 pm Posts: 21335 Location: Smart Ass Island
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 Posted: Wed Dec 16, 2009 10:47 pm |
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PJ.zook wrote: ... then post up asking why youre zook wont start
Why?? Did you leave some thing off?? 
_________________ I used to be indecisive,
now I'm not so sure.....
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steak_knife

az supporter
Joined: Fri May 22, 2009 11:30 pm Posts: 21335 Location: Smart Ass Island
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 Posted: Wed Dec 16, 2009 10:50 pm |
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_________________ I used to be indecisive,
now I'm not so sure.....
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chris_mac
Joined: Sat Aug 23, 2008 11:30 pm Posts: 283 Location: Sydney
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 Posted: Fri Dec 18, 2009 4:43 am |
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steak_knife

az supporter
Joined: Fri May 22, 2009 11:30 pm Posts: 21335 Location: Smart Ass Island
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 Posted: Fri Dec 18, 2009 10:39 pm |
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krzysmac wrote: thx steknig for links
Did you have a look round while you were in there? you could just about build a new zook from part's!! 
_________________ I used to be indecisive,
now I'm not so sure.....
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chris_mac
Joined: Sat Aug 23, 2008 11:30 pm Posts: 283 Location: Sydney
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 Posted: Mon Dec 21, 2009 12:38 am |
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I did have a look round, I probably get new seals for my doors. Probably most of the dust comes in from tailgate area anyway, another thing to do.
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