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trity

Joined: Wed Jan 05, 2011 9:49 pm
Posts: 250
Location: Perth, WA

Posted: Tue Jun 28, 2011 5:02 am

hey guys i got underneath the sierra today to change the diffs, gearbox and transfer case oils

front and rear diff done without a hitch

fill plug on the gearbox is bloody hard to get access to with the 3/8" breaker bar i have i may need to get a smaller length ratchet so it clears the exhaust

but my question is the fill plug on the transfer has been butchered to shit - looks like the mechanic last time stuffed it putting it back in

question - how can i get it out without damaging the t/case and thread? small cold chisel tapping it around to undo it then install a new plug?

how would ya do it?

TryHard

Joined: Thu May 13, 2010 1:49 am
Posts: 1041
Location: Perth

Posted: Tue Jun 28, 2011 5:30 am

yes u could do that

or u could weld a bolt on the end .. theres lots of ways i had great success on my diffs useing easy outs

also a tip when putting the new ones in dont over tighten them..

Last edited by TryHard on Tue Jun 28, 2011 5:32 am, edited 1 time in total.

Lockie666

az supporter

Joined: Sat Apr 17, 2010 11:30 pm
Posts: 1874
Location: Perth

Posted: Tue Jun 28, 2011 5:31 am

10mm Square tool, I'm buying one from ebay.

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TryHard

Joined: Thu May 13, 2010 1:49 am
Posts: 1041
Location: Perth

Posted: Tue Jun 28, 2011 5:32 am

Lockie666 wrote:

10mm Square tool, I'm buying one from ebay.

that all depends how butched the plug is ..

shep

Joined: Thu Mar 29, 2007 11:30 pm
Posts: 14498
Location: Here there everywhere
Vehicle: A manly awesome man jimny

Posted: Tue Jun 28, 2011 5:35 am

TryHard wrote:

Lockie666 wrote:

10mm Square tool, I'm buying one from ebay.

that all depends how butched the plug is ..

they get butchered because people use 3/8 square stuff to try and undo/tighten the plugs

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mnemonix

az supporter

Joined: Sun Aug 16, 2009 11:30 pm
Posts: 1409
Location: Newcastle NSW
Vehicle: '96 LWB trayback

Posted: Tue Jun 28, 2011 5:41 am

If you plan to use a 3/8th anything to undo it, you'll only stuff it further.
It's a 10mm metric square drive.

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trity

Joined: Wed Jan 05, 2011 9:49 pm
Posts: 250
Location: Perth, WA

Posted: Tue Jun 28, 2011 5:46 am

yeah i havent even touched this and its been totally butchered by the previous guy not even a brand new 10mm will do anything

hmmm may need to use a small cold chisel and tap it around

i don't wanna use an easy out as i don't want to run the risk of metal shavings getting into the transfer case

Reubs

Joined: Wed Sep 09, 2009 11:30 pm
Posts: 1522
Location: Brisbane
Vehicle: SJ80, SE416

Posted: Tue Jun 28, 2011 6:18 am

trity wrote:

yeah i havent even touched this and its been totally butchered by the previous guy not even a brand new 10mm will do anything

Kincrome make an 11mm sq. sump tool. My vit had well rounded drain plugs so I bought one of these and ground off 2 edges with a grinder to make it about 10.2mm and used a hammer to get it in the rounded hole firmly. Then I used a breaker bar to remove the 'tight as' plug.

steak_knife

az supporter

Joined: Fri May 22, 2009 11:30 pm
Posts: 21335
Location: Smart Ass Island

Posted: Tue Jun 28, 2011 6:59 am

trity wrote:

yeah i havent even touched this and its been totally butchered by the previous guy not even a brand new 10mm will do anything

hmmm may need to use a small cold chisel and tap it around

i don't wanna use an easy out as i don't want to run the risk of metal shavings getting into the transfer case

Don't use an easy out, Satan him self made those thing's....

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trity

Joined: Wed Jan 05, 2011 9:49 pm
Posts: 250
Location: Perth, WA

Posted: Tue Jun 28, 2011 7:12 am

yeah very aprehensive using one - think i might just use the cold chisel instead

stocker

Joined: Wed Dec 08, 2010 7:16 am
Posts: 941
Location: Shidoni!

Posted: Tue Jun 28, 2011 7:20 am

A bit of Rostoff Ice might help your cause??? its a product Wurth Make... ( work pays for our stuff thank christ ) its not cheap, but it helps getting Loader Bolts undone

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TryHard

Joined: Thu May 13, 2010 1:49 am
Posts: 1041
Location: Perth

Posted: Tue Jun 28, 2011 7:28 am

steak_knife wrote:

trity wrote:

Don't use an easy out, Satan him self made those thing's....

yes they can be dogy lol when they brake its a very bad thing haha

steak_knife

az supporter

Joined: Fri May 22, 2009 11:30 pm
Posts: 21335
Location: Smart Ass Island

Posted: Tue Jun 28, 2011 8:19 am

TryHard wrote:

steak_knife wrote:

trity wrote:

Don't use an easy out, Satan him self made those thing's....

yes they can be dogy lol when they brake its a very very very very very very very very very very very very very very very very f*#ked up thing haha

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jonno_racing

az supporter

Joined: Wed Apr 15, 2009 11:30 pm
Posts: 8164
Location: Tassie
Vehicle: suzuki

Posted: Tue Jun 28, 2011 8:29 am

i just checked no 10mm tools on ebay.

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atari4x4

az supporter

Joined: Mon Dec 11, 2006 10:30 pm
Posts: 34842
Location: East Radelayed
Vehicle: SV420+SV620 Vitara's

Posted: Tue Jun 28, 2011 8:39 am

jonno_racing wrote:

i just checked no 10mm tools on ebay.

what flavour do you want phill

http://cgi.ebay.com/ebaymotors/8mm-10mm ... 53e801c219

http://cgi.ebay.com/ebaymotors/8MM-X-10 ... 3a6007a8dc

http://cgi.ebay.com/ebaymotors/8MM-X-10 ... 3a6007a98c

i have the top one & they're a good fit.

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TZAR

az supporter

Joined: Tue Aug 01, 2006 11:30 pm
Posts: 3461
Location: licking some windows
Vehicle: LJ20 LJ50

Posted: Tue Jun 28, 2011 8:42 am

atari4x4 wrote:

jonno_racing wrote:

i just checked no 10mm tools on ebay.

what flavour do you want phill

http://cgi.ebay.com/ebaymotors/8mm-10mm ... 53e801c219

http://cgi.ebay.com/ebaymotors/8MM-X-10 ... 3a6007a8dc

http://cgi.ebay.com/ebaymotors/8MM-X-10 ... 3a6007a98c

He must have been on ebanned looking for 10 mm tools. I think on that website they start at around 4 ft long don't they jenzel jnr?????

http://www.ebanned.net/

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TZAR

az supporter

Joined: Tue Aug 01, 2006 11:30 pm
Posts: 3461
Location: licking some windows
Vehicle: LJ20 LJ50

Posted: Tue Jun 28, 2011 8:49 am

http://shop.ebay.com.au/?_from=R40&_trk ... Categories

and here about 10 different ones from australia including 11mm ones triangle ones and others

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SSSIERA

Joined: Tue Mar 22, 2011 1:26 pm
Posts: 1770
Location: Perth's RUF

Posted: Tue Jun 28, 2011 8:53 am

cut a nothc with a dremel tool (and grinder bit) the get a impact driver on it?

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holden26

Joined: Mon Mar 14, 2011 1:42 am
Posts: 77
Location: Sunshine Coast

Posted: Tue Jun 28, 2011 9:03 am

I just welded 19mm nuts to all mine

jonno_racing

az supporter

Joined: Wed Apr 15, 2009 11:30 pm
Posts: 8164
Location: Tassie
Vehicle: suzuki

Posted: Tue Jun 28, 2011 9:39 am

for some reason none came up.. thanks bought one

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Sierra build, Jimny build
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trity

Joined: Wed Jan 05, 2011 9:49 pm
Posts: 250
Location: Perth, WA

Posted: Wed Jun 29, 2011 10:38 am

ok so cold chisel isn't working so im thinking maybe doing the notch and impact driver idea? How much are impact drivers these days?

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