| Author |
Message |
BenT

az supporter
Joined: Sun Nov 16, 2008 10:30 pm Posts: 208 Location: Nelson, NZ
Vehicle: 85 SJ413
|
 Posted: Mon Nov 02, 2009 10:34 pm |
|
I have made up a kit for fitting Vitara power steering to a RHD Sierra / Samurai using a machined wedge to align the steering box with the steering column.
I have tested the kit on my zook and it fits well, but I want to get a couple of kits fitted to other zuks to make sure I haven't missed anything before I make any more.
Does anyone want to be a test pilot?
The kit includes the CNC machined wedge and fasteners to mount the steering box, a mount to adapt the Vit power steering pump to the block and the required fasteners, and a spacer to move the radiator mounting bracket to clear the steering box.
Parts requred are the Vitara p/s box with pitman arm, pump, factory pump mounting bracket, hoses and reservoir.
Installation also requires a collapsible steering shaft and multi-rib pulleys from a 1600 (or a 1600 conversion!)
The box is mounted as far forward and down as possible to allow use of the stock Vitara pitman arm, and to give room to move the axle forward without the steering arms rubbing on each other.
Below is a pic of the kit:
Price is $200 AU, and I will ship these first ones free.
Ben
_________________ WWW.ZUKPARTS.COM - Quality Suzuki Off-road Parts
Last edited by BenT on Tue Jan 26, 2010 8:56 pm, edited 1 time in total.
|
|
|
|
 |
Rusho

Tubby Elfsdong
Joined: Sun Aug 02, 2009 11:30 pm Posts: 6501 Location: Northside, Brisbane
Vehicle: Coily Sierra
|
 Posted: Mon Nov 02, 2009 10:44 pm |
|
|
Nice work yet again mate..I will definately get one when I am ready for my conversion
_________________ Shep is a closet jimny lover!!!!
|
|
|
|
 |
appsie
Joined: Sun Apr 20, 2008 11:30 pm Posts: 2225
|
 Posted: Mon Nov 02, 2009 11:12 pm |
|
if only you had this a month ago  when i done my power steer.Instead i had to drill holes in chassis,crush tubes welded in,make new radiator mounts etc lol.
Top work looks like a good kit and for the $200 i know i wouldnt bother doing what i done again.
|
|
|
|
 |
Dee
Joined: Tue Jul 10, 2007 11:30 pm Posts: 222 Location: Sunshine Coast
|
 Posted: Tue Nov 03, 2009 12:27 am |
|
|
Hey mate i'll take ya up on it. I've got all the stuff for a vit conversion sitting here ready to go (minus a resevoir).
I have a drop vitara to sierra pitman arm. do you think this would work ok?
if not i also have the vitara pitman arm. But have to ask, anything planned for adapting it to the sierra drag link?
_________________ Don't worry, It's only a suzi...
http://www.auszo
|
|
|
|
 |
Dee
Joined: Tue Jul 10, 2007 11:30 pm Posts: 222 Location: Sunshine Coast
|
 Posted: Tue Nov 03, 2009 12:31 am |
|
|
One other question, i have a sierra V pulley to multi rib pulley (spider trax two in one type job). Will it be a prob if I have to modify the pump mounting bracket to line up the belts?
_________________ Don't worry, It's only a suzi...
http://www.auszo
|
|
|
|
 |
BenT

az supporter
Joined: Sun Nov 16, 2008 10:30 pm Posts: 208 Location: Nelson, NZ
Vehicle: 85 SJ413
|
 Posted: Tue Nov 03, 2009 12:50 am |
|
Dee wrote: Hey mate i'll take ya up on it. I've got all the stuff for a vit conversion sitting here ready to go (minus a resevoir).
I have a drop vitara to sierra pitman arm. do you think this would work ok? if not i also have the vitara pitman arm. But have to ask, anything planned for adapting it to the sierra drag link? The Vitara pitman arm has the same taper as the Sierra, so will bolt straight up to the drag link The drop arm will also fit if it is to suit a vitara box, and will help keep the drag link flat and prevent bumpsteer if you have a bit of lift. Dee wrote: One other question, i have a sierra V pulley to multi rib pulley (spider trax two in one type job). Will it be a prob if I have to modify the pump mounting bracket to line up the belts?
I haven't got a Spidertrax pulley to check, but it should line up I would think. I'm sure they would have designed it to line up with the 1600, so they could use the same pump mounting brackets on either engine in their kits. If not, it would be easy to slot the holes out to make it work anyway.
I'll PM you about getting a kit over to you.
Ben
_________________ WWW.ZUKPARTS.COM - Quality Suzuki Off-road Parts
|
|
|
|
 |
Dee
Joined: Tue Jul 10, 2007 11:30 pm Posts: 222 Location: Sunshine Coast
|
 Posted: Thu Nov 12, 2009 4:58 pm |
|
|
another question.
are all the bolts high tensile?
If not should they be?
_________________ Don't worry, It's only a suzi...
http://www.auszo
|
|
|
|
 |
BenT

az supporter
Joined: Sun Nov 16, 2008 10:30 pm Posts: 208 Location: Nelson, NZ
Vehicle: 85 SJ413
|
 Posted: Thu Nov 12, 2009 5:20 pm |
|
Dee wrote: are all the bolts high tensile? If not should they be?
Yes, they are, and yes, they definately should be high tensile.
Ben
_________________ WWW.ZUKPARTS.COM - Quality Suzuki Off-road Parts
|
|
|
|
 |
BenT

az supporter
Joined: Sun Nov 16, 2008 10:30 pm Posts: 208 Location: Nelson, NZ
Vehicle: 85 SJ413
|
 Posted: Sat Jan 09, 2010 11:59 am |
|
|
OK, feedback from the first kits has been good, so I have more power steering kits available if anybody else wants one.
The price has gone up a little to $220 due to machining costs. Shipping is $30 to anywhere in Australia.
Some people were asking where the steering box is positioned with the kit. The wedge moves the box forward 20mm over the stock position, so it will also allow people to move the front axle 20mm further forward than normal before running into issues with the drag link and tie rod rubbing.
Ben
_________________ WWW.ZUKPARTS.COM - Quality Suzuki Off-road Parts
|
|
|
|
 |
Zachius
Joined: Sat May 23, 2009 11:30 pm Posts: 152 Location: Newcastle
|
 Posted: Sat Jan 09, 2010 6:17 pm |
|
|
Do you know if this will work with a baleno PS pump?
|
|
|
|
 |
BenT

az supporter
Joined: Sun Nov 16, 2008 10:30 pm Posts: 208 Location: Nelson, NZ
Vehicle: 85 SJ413
|
 Posted: Sat Jan 09, 2010 8:20 pm |
|
Zachius wrote: Do you know if this will work with a baleno PS pump?
The Baleno p/s pump is a little shorter than the Vitara pump. It has all the same mounting bolt positions, just a thinner pump section, so I suspect it would put out a fair bit less flow. From memory, the Baleno pump mount is also different, so may not bolt up to the pump mounting adaptor.
Ben
_________________ WWW.ZUKPARTS.COM - Quality Suzuki Off-road Parts
|
|
|
|
 |
31zook
Joined: Tue Mar 24, 2009 10:30 pm Posts: 9242 Location: maito
Vehicle: <3 Edna <3
|
 Posted: Sun Jan 10, 2010 6:42 pm |
|
|
awesome, can't wait till i can buy a wedge, but also have you been working on the reverse adapter for a sierra motor to a vit box?
|
|
|
|
 |
Fatzook

az supporter
Joined: Sat Oct 27, 2007 11:30 pm Posts: 14977 Location: The Hills
Vehicle: Vitara, NGV
|
 Posted: Sun Jan 10, 2010 6:59 pm |
|
|
Great Kit! I have the wedge bracket on with full RUF and no contact between tie rod and drag link!!
Cheers
Peter
|
|
|
|
 |
BenT

az supporter
Joined: Sun Nov 16, 2008 10:30 pm Posts: 208 Location: Nelson, NZ
Vehicle: 85 SJ413
|
 Posted: Sun Jan 10, 2010 9:07 pm |
|
31zook wrote: awesome, can't wait till i can buy a wedge, but also have you been working on the reverse adapter for a sierra motor to a vit box?
Yep, thats on the list of things to do.
Ben
_________________ WWW.ZUKPARTS.COM - Quality Suzuki Off-road Parts
|
|
|
|
 |
Damo

az supporter
Joined: Sat Jul 22, 2006 11:30 pm Posts: 4661 Location: Brisbane
|
 Posted: Sun Jan 10, 2010 9:16 pm |
|
BenT wrote: 31zook wrote: awesome, can't wait till i can buy a wedge, but also have you been working on the reverse adapter for a sierra motor to a vit box? Yep, thats on the list of things to do. Ben
Let me know if you need any testing done for this one 
_________________ SJ50.4.LYF
|
|
|
|
 |
Rusho

Tubby Elfsdong
Joined: Sun Aug 02, 2009 11:30 pm Posts: 6501 Location: Northside, Brisbane
Vehicle: Coily Sierra
|
 Posted: Sun Jan 10, 2010 10:07 pm |
|
Damo wrote: BenT wrote: 31zook wrote: awesome, can't wait till i can buy a wedge, but also have you been working on the reverse adapter for a sierra motor to a vit box? Yep, thats on the list of things to do. Ben Let me know if you need any testing done for this one 
He wants a real challenge..I have a coily you can practice on 
_________________ Shep is a closet jimny lover!!!!
|
|
|
|
 |
31zook
Joined: Tue Mar 24, 2009 10:30 pm Posts: 9242 Location: maito
Vehicle: <3 Edna <3
|
 Posted: Sun Jan 10, 2010 11:59 pm |
|
Rusho81 wrote: Damo wrote: BenT wrote: 31zook wrote: awesome, can't wait till i can buy a wedge, but also have you been working on the reverse adapter for a sierra motor to a vit box? Yep, thats on the list of things to do. Ben Let me know if you need any testing done for this one  He wants a real challenge..I have a coily you can practice on 
bugger off i bought it up, i get first go 
|
|
|
|
 |
blackboar
Joined: Fri Sep 04, 2009 11:30 pm Posts: 12 Location: Brisbane
|
 Posted: Sat Jan 30, 2010 11:40 pm |
|
|
hi I am deaf I have 1.6 motor so need adaptor kit for fit my 1.3 gearbox when I pay u how long will flright to my place I am Brisbane
cheers Reynard
|
|
|
|
 |
BenT

az supporter
Joined: Sun Nov 16, 2008 10:30 pm Posts: 208 Location: Nelson, NZ
Vehicle: 85 SJ413
|
 Posted: Sun Jan 31, 2010 1:21 am |
|
|
Hey Reynard. You have a PM
Cheers,
Ben
_________________ WWW.ZUKPARTS.COM - Quality Suzuki Off-road Parts
|
|
|
|
 |
culvermerc
Joined: Sat Apr 17, 2010 11:30 pm Posts: 1 Location: Mechanicsville, VA,
|
 Posted: Mon Apr 19, 2010 5:09 am |
|
I've been looking for a PS kit to put a Sidekick/Tracker PS System on my Samurai when I came across yours. Not sure if this would work or if I should start looking for a Vitara PS System. Anyway, what would your cost be shipped to 23111 in the States. Thanks. Alan 
|
|
|
|
 |
BenT

az supporter
Joined: Sun Nov 16, 2008 10:30 pm Posts: 208 Location: Nelson, NZ
Vehicle: 85 SJ413
|
 Posted: Mon Apr 19, 2010 8:26 pm |
|
culvermerc wrote: I've been looking for a PS kit to put a Sidekick/Tracker PS System on my Samurai when I came across yours. Not sure if this would work or if I should start looking for a Vitara PS System. Anyway, what would your cost be shipped to 23111 in the States. Thanks. Alan 
Vitaras and Sidekicks are the same for the most part, except for Sidekicks in the USA are left hand drive, while ours are right hand drive. For this reason my kit won't be much use to you, as its designed for rhd cars!
You can get similar setups for LHD from www.petroworks.com in the US
Ben
_________________ WWW.ZUKPARTS.COM - Quality Suzuki Off-road Parts
|
|
|
|
 |
vandle
Joined: Sun May 10, 2009 11:30 pm Posts: 50 Location: Brisbane
|
 Posted: Thu May 06, 2010 12:10 pm |
|
|
Hi Ben
Do you have any photos of the complete installation?
Cheers
|
|
|
|
 |
|