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jme
Joined: Tue Jan 07, 2014 5:57 pm Posts: 32
Vehicle: Suzuki
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 Posted: Sun Apr 06, 2014 7:02 pm |
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I have done a search but can't find any details, is there a 'how to' guide for converting auto hubs to manual locking hubs?
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jimny_timmy

az supporter
Joined: Fri May 13, 2011 1:56 am Posts: 2326
Vehicle: Suzuki Jimny 2010
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 Posted: Sun Apr 06, 2014 7:15 pm |
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What vehicle are you fitting them to mate?
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SierraDan

az supporter
Joined: Fri Feb 04, 2011 10:55 pm Posts: 9348 Location: Newcastle
Vehicle: G13BB Jimny
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 Posted: Sun Apr 06, 2014 8:07 pm |
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SV420
_________________ mlm
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jimny_timmy

az supporter
Joined: Fri May 13, 2011 1:56 am Posts: 2326
Vehicle: Suzuki Jimny 2010
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 Posted: Sun Apr 06, 2014 8:08 pm |
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fordem
Joined: Mon Apr 19, 2010 11:30 pm Posts: 2656 Location: Georgetown, Guyana
Vehicle: APK416, A6G415, A6N415
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 Posted: Sun Apr 06, 2014 11:05 pm |
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Unbolt the auto, slide off, slide on manual, bolt on - test drive.
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fordem
Joined: Mon Apr 19, 2010 11:30 pm Posts: 2656 Location: Georgetown, Guyana
Vehicle: APK416, A6G415, A6N415
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 Posted: Sun Apr 06, 2014 11:19 pm |
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It really is that simple - it's probably why you're not finding a guide - it's really not necessary.
Six bolts hold the auto hub on, remove them, slide the hub off, and then follow the instructions that came with your manual hubs, which will go along the lines of - grease the paper washer and install, slide the hub base on and bolt down with the six bolts from the auto hub, install a second greased paper washer, and add the hub cap and secure with six allen screws,
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zoukshin
Joined: Fri Mar 08, 2013 11:20 am Posts: 320
Vehicle: 2004GV + bar + custom mods
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 Posted: Mon Apr 07, 2014 9:58 am |
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jme
Joined: Tue Jan 07, 2014 5:57 pm Posts: 32
Vehicle: Suzuki
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 Posted: Mon Apr 07, 2014 6:52 pm |
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zoukshin wrote: Here's some info from my build; http://auszookers.com/forum/viewtopic.p ... 2&start=60 It's pretty much as Fordem said. Use a torque wrench to tighten these bolts. Make sure they come with cone washers, or get ready to lock them a different way. Are these the cone washers you are talking about? 
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jme
Joined: Tue Jan 07, 2014 5:57 pm Posts: 32
Vehicle: Suzuki
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 Posted: Mon Apr 07, 2014 6:53 pm |
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What about the vacuum lines? Do I need to block them off?
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fordem
Joined: Mon Apr 19, 2010 11:30 pm Posts: 2656 Location: Georgetown, Guyana
Vehicle: APK416, A6G415, A6N415
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 Posted: Mon Apr 07, 2014 10:35 pm |
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1 - Whether or not cone washers are required will depend on the particular free wheel hubs used - OE Aisins use them, as far as I know none of the after market hubs do.
2 - What vacuum lines? As far as I know, the auto hubs on the SV series are not vacuum operated.
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jme
Joined: Tue Jan 07, 2014 5:57 pm Posts: 32
Vehicle: Suzuki
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 Posted: Tue Apr 08, 2014 8:11 am |
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I just assumed that they were vacuum operated, that makes the change over easy!
Now I just need to order the paper gaskets, I guess I just get these from Suzuki?
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zoukshin
Joined: Fri Mar 08, 2013 11:20 am Posts: 320
Vehicle: 2004GV + bar + custom mods
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 Posted: Tue Apr 08, 2014 9:53 am |
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jme wrote: Are these the cone washers you are talking about?  That's right. Yeah cone washers come with the AISIN or stock vitara hubs. AFAIK they help keep the hub bolted in without thread lock. As for gaskets, you can order them (I think suzistore has them) or cut them yourself like I did. Not hard, just need to buy some gasket material, trace the holes and then do a bit of exacto knife work.
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VitNick
Joined: Sun Feb 03, 2013 8:47 am Posts: 302
Vehicle: 92 WT Sierra
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 Posted: Tue Apr 08, 2014 10:06 am |
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Hubs of an SE Vitara will bolt straight on they are what is currently on my SV420. I also changed over to bolts with allen key heads. Makes it slightly easier to take the hubs off instead of trying to get a socket over the hex heads.
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