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foolsp33d
Joined: Tue Mar 11, 2008 10:30 pm Posts: 2123 Location: Deep Inside Jamies Mouth
Vehicle: Clown Car..
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 Posted: Wed Feb 03, 2010 6:15 pm |
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FUCK! 2nd one in two days!!
So as most probably know, I brought a HT 1.0.. and am REALLY not winning with it.
The story..
On the journey home the timing belt snapped.. having no tools I popped the dizzy cap off and turned it over.. cool.. dizzy dont spin, snapped belt seems like obvious symptom.. Get it home, pull the rad. forward, fan off, get the T-belt cover off.. yep.. busted belt. A call to bursons got me a dayco belt (84 tooth, as thats what i counted on the snapped one)
now admitedly.. i DID have the dizzy out so had to reset the dizzy poistion, going by the FSM thats put the cam on the correct V marking, cam turns freely and has no issue, all valves opening and closing, sweet this IS easy im thinkin....insert dizzy( this acutally sets the dizzy to piston 4 firing position).. align crank mark to alignment V, reassemble.. thats according to manual.
Rather than going and putting everything back together and finding it still wouldnt go I left the fan, t-belt cover rocker cover off..
Turn the key...It fired, ran for about 15 seconds then stopped.. odd.. go to restart.. Horrid noise.. hmm.. pop dizzy cap off..and turn over.. dizzy aint spinnin, more horrid noises.. weird.. pull the t-belt off again, and its torn 4-5 teeth hmmm not happy at this stage, try turning the cam.. FARKIN TIGHT.. WTF is the go there!?! but it fired so I left it at that..
Ordered a new belt this morning, this time went with Gates, rather than the Dayco, maybe it was a quality issue with the belt I thought.. I go about the same procedure as before, set the cam, set the crank rotate half a dozen times to bed the belt in.. niiice  all spins nicely so this time reassembling it entirely, as surely it had to be a dodgy belt or somethin causing the problem.. so t-belt cover on, rocker cover on, fan back in, new fan belt..
Turn the key.. same thing again.. 15 seconds or so run time..then stopped.. now its REALLY starting to shit me.. pulled the plugs out thinkin ok, B4T said the head gasket needed doing, maybe its got water in a cylinder and thats causing it to hydro-lock.. give it another kick in the guts.. THAT horrid noise is back and that freakin dizzy AGAIN aint spinnin! No watr out the pistons either....FAAARK!!  so thats where im at.. A loss as to WTF is goin on.. cracked the shits and come inside, venting to you lot and hopefully get some advice or suggestions as to WTF is goin on!
Any ideas!?
_________________ Roads... Where we're going we dont need Roads....
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DMAC

az supporter
Joined: Thu Jan 29, 2009 10:30 pm Posts: 1612 Location: North Brisbane
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 Posted: Wed Feb 03, 2010 6:26 pm |
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How did you set the tension on the belt?
On the 1.3 you have to loosen off all the cam adjusters rotate crank twice and tighen belt adjuster and tensioner. Rset all the valve clearances.
Work through what the belt drives. Crank drives camshaft. Nothing else.
Camshaft isn't bent?
Camshaft drives.......
Dizzy turns freely?
A valve bent?
Fuel pump rod bent?
Something has to be out of whack to break the belt, it's going take a bit to track it down.
Good luck.
_________________ SS
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royce

omnipotent being
Joined: Sun Jun 11, 2006 11:30 pm Posts: 17216 Location: Pluto
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 Posted: Wed Feb 03, 2010 6:31 pm |
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I would undo all the rockers and see if the cam turns free
are you able to tell if its stripping at the crank or cam end?
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foolsp33d
Joined: Tue Mar 11, 2008 10:30 pm Posts: 2123 Location: Deep Inside Jamies Mouth
Vehicle: Clown Car..
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 Posted: Wed Feb 03, 2010 6:50 pm |
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dmac:
tension obtained by doing the rotation, to set the belt, then tightening to within the specs.. 5.5-6.5mm..
cam spun freely when aligning, no issues what so ever.. I checked that just prior to final assembly, using ratchet on crank to turn motor at least 10 times 360*.
Dizzy turned no worries, no broken teeth, no bends, etc.
Fuel pump has been replaced with an electric unti and a blocking plate is in place of original unit.
Royce, wouldnt know which end its stripping fella. but the cam being hard to turn at present makes me think its top end..
was HOPING to fix on a cheap budget..with minimal disasembly.. looks like thats not gunna happen lol.. guess i'l have to wait till the weather cools a lil and start re-disassembly  sucks.. workin out in the street NO shade..
hmm wonder how one of them efi f10's would go lol!
guess the other option is to strip the head off, redo the head gasket and get the cam replaced new valves, reseat etc.. but by the time id have paid for that, i could probably have just put a reco engine in! Gar.. Whats got me really buggered is it WAS running no worries prior to the original belt breaking! B4T will vouch for that!
_________________ Roads... Where we're going we dont need Roads....
Last edited by foolsp33d on Wed Feb 03, 2010 6:52 pm, edited 1 time in total.
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Zachius
Joined: Sat May 23, 2009 11:30 pm Posts: 152 Location: Newcastle
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 Posted: Wed Feb 03, 2010 6:52 pm |
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I think the noise gives a hint that something is definitely not right...
How tight was the camshaft? With a normal length spanner for the camshaft gear bolt head it should turn over pretty easily. I don't know if you can turn the camshaft separately to the crank on the 1.0 as I am not sure if the valves interfere with the pistons.
Only other think I can think of is that the belt is not been tensioned properly.
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v.w.dave
Joined: Sun Sep 27, 2009 11:30 pm Posts: 1437 Location: The Hills Sydney
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 Posted: Wed Feb 03, 2010 8:24 pm |
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Oil Starvation??? a long shot but has you oil light come on at all??? I have seen plenty of head get destroyed from low oil pressure. It would explain the tight cam. It also explains why it runs for a few seconds then stops. WHen its cold it runs then the heat at the cam builds up and expands and grabs the cam.
Just a thought.
_________________ Snap-On Dealer let me know if you need anything.
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foolsp33d
Joined: Tue Mar 11, 2008 10:30 pm Posts: 2123 Location: Deep Inside Jamies Mouth
Vehicle: Clown Car..
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 Posted: Wed Feb 03, 2010 8:29 pm |
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^^ is a possibility, specially seein it still has milky oil, but no.. oil light never came on when driving home prior to the belt originally snapping..
hasnt run for long enough since replacing the belt/s to check..
sigh.. anyone got a decent f10a they are lookin to get rid of!?
_________________ Roads... Where we're going we dont need Roads....
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MacDaddy

az supporter
Joined: Thu Mar 26, 2009 10:30 pm Posts: 10453 Location: Perth, Australia
Vehicle: Jeep
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 Posted: Wed Feb 03, 2010 8:46 pm |
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If it has Milky Oil in the engine, you better flush and change ASAP !
Water in the oil will make the oil lift off metal surfaces, not stick to them, so you may have metal rubbing on metal... not good...
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foolsp33d
Joined: Tue Mar 11, 2008 10:30 pm Posts: 2123 Location: Deep Inside Jamies Mouth
Vehicle: Clown Car..
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 Posted: Wed Feb 03, 2010 9:13 pm |
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yeh realise the urgent need to change the oil  bloody $$ are the major issue atm. $30 on two timing belts and another $15 tomorrow.. i know where that $ COULD of been spent, and was planning on being spent on oil! sigh.. woe is me  looks like it might be a case of an oil change with the good ol blak n gold oil from the local IGA...DODGY but fresh is better than ick!!
_________________ Roads... Where we're going we dont need Roads....
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v.w.dave
Joined: Sun Sep 27, 2009 11:30 pm Posts: 1437 Location: The Hills Sydney
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 Posted: Wed Feb 03, 2010 9:21 pm |
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WHere are you fools???
_________________ Snap-On Dealer let me know if you need anything.
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BenT

az supporter
Joined: Sun Nov 16, 2008 10:30 pm Posts: 208 Location: Nelson, NZ
Vehicle: 85 SJ413
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 Posted: Wed Feb 03, 2010 9:40 pm |
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foolsp33d wrote: ^^ is a possibility, specially seein it still has milky oil
So if it still has milky oil, does that mean the headgasket was changed? If so, then the head gasket is probably on backwards, and the cam oil feed is blocked and your cam is seizing.
Ben
_________________ WWW.ZUKPARTS.COM - Quality Suzuki Off-road Parts
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mightymouse
Joined: Tue Dec 29, 2009 10:30 pm Posts: 146 Location: Newccastle
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 Posted: Wed Feb 03, 2010 9:45 pm |
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A thought if you had the head skimmed recently the machine shop may not have macined the cam pedestals therefore puting uneven load on cam this has been a problem before on a job I had done some time ago akthough it was on a sigma head I would think it is not streching the imagination too far to think this could be the same
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foolsp33d
Joined: Tue Mar 11, 2008 10:30 pm Posts: 2123 Location: Deep Inside Jamies Mouth
Vehicle: Clown Car..
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 Posted: Wed Feb 03, 2010 9:50 pm |
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am in Melbourne.. inner city atm..
Head gasket NEEDS replacing, but not yet done, plan was to get rwc and rego on it and then worry about the mechnical issues.. but consequently.. car needs to run to recieve RWC.. funny that...
_________________ Roads... Where we're going we dont need Roads....
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want33s

az supporter
Joined: Fri Nov 16, 2007 10:30 pm Posts: 8134 Location: Sunshine Coast Qld
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 Posted: Wed Feb 03, 2010 10:42 pm |
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I'd be looking hard at the cam and its oil supply... It's not uncommon for 1.0's to seize the camshaft.
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foolsp33d
Joined: Tue Mar 11, 2008 10:30 pm Posts: 2123 Location: Deep Inside Jamies Mouth
Vehicle: Clown Car..
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 Posted: Wed Feb 03, 2010 11:15 pm |
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^^ interesting.. will keep eyes peeled for a runnin 1.0 in the meantime, but thinkin maybe an oil change, and giving the cam a good oil on the way thru might hopefully with any luck and crossing the fingers, wishing on a shooting star and avoiding black cats will let it spin free when I put the NEXT belt on...
tis annoying, cos it WAS runnin like a dream!!
Might give RPM etc a buzz tomorrow and see what damage they will charge for a reco..
_________________ Roads... Where we're going we dont need Roads....
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foolsp33d
Joined: Tue Mar 11, 2008 10:30 pm Posts: 2123 Location: Deep Inside Jamies Mouth
Vehicle: Clown Car..
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 Posted: Thu Feb 04, 2010 1:14 am |
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the bonnet just fell onto my head... but.. looks like its seizing in the cam.. tried again, reinstalled one of the now fucked belts.. kicked it in the guts.. same thing..5-10 seconds run time.. n dead stop.. paid attention to the cam this time, and noticed smoke? coming from where the two phillips head screws are retaining the lifters between the 1st n 2nd piston..concern has started to kick in
starving for oil? possibly blocked journal? stuffed oil pump? Any other suggestions?
video of engine turning over(not starting) but turns relatively easy...
*15 views within minutes of u/loading.. WTF YOUTUBE SIERRA STALKERS!*
http://www.youtube.com/watch?v=doOM35iRJ2M
_________________ Roads... Where we're going we dont need Roads....
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want33s

az supporter
Joined: Fri Nov 16, 2007 10:30 pm Posts: 8134 Location: Sunshine Coast Qld
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 Posted: Thu Feb 04, 2010 1:49 am |
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Possibly the head is warped up between 1 & 2 and is putting too much pressure on the cam journal.
It has a blown head gasket doesn't it???
I'd replace the head.
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foolsp33d
Joined: Tue Mar 11, 2008 10:30 pm Posts: 2123 Location: Deep Inside Jamies Mouth
Vehicle: Clown Car..
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 Posted: Thu Feb 04, 2010 1:51 am |
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yeh head gasketis blown.. looks like a chocolate milkshake.. only oily...  Just hitup pigdog about the 1.0 he has. so with any luck, swap that in and be good to go...
will still tear this down and do a final examination as to what the problem is thou.. them phillips head screws are BLOODY TIGHT!!
cheers for all the input fellas! appreciated 
_________________ Roads... Where we're going we dont need Roads....
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MacDaddy

az supporter
Joined: Thu Mar 26, 2009 10:30 pm Posts: 10453 Location: Perth, Australia
Vehicle: Jeep
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 Posted: Thu Feb 04, 2010 6:19 am |
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The cam, vales and head, look very dry of oil, doesnt look like fresh oil has been pumped up for a while...
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TZAR

az supporter
Joined: Tue Aug 01, 2006 11:30 pm Posts: 3461 Location: licking some windows
Vehicle: LJ20 LJ50
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 Posted: Thu Feb 04, 2010 12:40 pm |
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foolsp33d wrote: yeh head gasketis blown.. looks like a chocolate milkshake.. only oily...  Just hitup pigdog about the 1.0 he has. so with any luck, swap that in and be good to go... will still tear this down and do a final examination as to what the problem is thou.. them phillips head screws are BLOODY TIGHT!! cheers for all the input fellas! appreciated 
take the head to an engine reconditioner and get a quote on the head and cam repair
much cheaper
_________________ Camels have nice toes
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Built4thrashing
Joined: Wed May 21, 2008 11:30 pm Posts: 4972 Location: Dandenong .Vic
Vehicle: 1999 GV. Locked and Lifted
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 Posted: Fri Feb 05, 2010 1:29 am |
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swap out the oil with some old shitty oil as the Blown head oil is now to airated to get pumped by the oil pump. flush it out and then do the timing belt and you should be all sweet.
_________________ B4T
Built by me to be driven like a rental
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foolsp33d
Joined: Tue Mar 11, 2008 10:30 pm Posts: 2123 Location: Deep Inside Jamies Mouth
Vehicle: Clown Car..
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 Posted: Fri Feb 05, 2010 1:38 am |
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sweet as B4. got it drainin now and will be hittin up the local mechnic for some new used oil to pre flush with first thing  appreciate all the help fellas!  Will keep you ALL informed as to how goes over the next few days
_________________ Roads... Where we're going we dont need Roads....
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v.w.dave
Joined: Sun Sep 27, 2009 11:30 pm Posts: 1437 Location: The Hills Sydney
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 Posted: Fri Feb 05, 2010 5:21 am |
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Hmmm kinda scary I was the first one to be right.... I guess even a broken clock is right twice a day.
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Last edited by v.w.dave on Fri Feb 05, 2010 11:47 am, edited 1 time in total.
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Rockhopper
Joined: Sun Jun 22, 2008 11:30 pm Posts: 1265 Location: Chipping Norton
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 Posted: Fri Feb 05, 2010 11:10 am |
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TZAR wrote: take the head to an engine reconditioner and get a quote on the head and cam repair
much cheaper
If you just bought the car and the cam has siezed up I'd be looking at doing the whole engine. Nothing like the feeling of spending money on doing your head and cam up and putting it all back together only to find you bottom end is f#$%ed too.
_________________ We're riding in the Ninky Nonk!
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