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Joined: Thu Jan 28, 2010 10:30 pm
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Location: Victoria

Post Posted: Tue Nov 09, 2010 2:12 am 
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Hi guys. I have a '95 SV620. After wrecking my front diff I decided to replace with 5.12s. Took a punt on an earlier diff and housing off the internet and while the diff itself seems ok, it's a 22 spline, my axles are 26. Can an earlier axle(22) cup be fitted to the balls and shaft :? of my existing CV? My original part is green. Passenger side is ok. As a more difficult alternative, can I fit my old 26 spline side gears into the new diff? I have no diff assembly experience but could get help if needed.

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Joined: Mon Dec 11, 2006 10:30 pm
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Location: East Radelayed
Vehicle: SV420+SV620 Vitara's

Post Posted: Tue Nov 09, 2010 2:23 am 
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It can be done with a hybrid 22/26 spline CV, what you will need is the inner cup & spline from the 22 spline CV & the inner CV balls/spider/cage from the 26 spline CV.

I think I have the 22 spline cup floating around the garage, if I can find it & if you want I can box it up & post it for a small fee.

The other option is to get the side gears swapped over but I'm not 100% sure if they are able to be mixed & matched.

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Joined: Thu Jan 28, 2010 10:30 pm
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Location: Victoria

Post Posted: Tue Nov 09, 2010 2:38 am 
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Thanks Atari. The hybrid sounds ideal. If you can find one we can organize a deal. If not, do you know the models they are from so I can be specific with a wrecker.

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Joined: Sat Jul 19, 2008 11:30 pm
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Location: brisbane

Post Posted: Tue Nov 09, 2010 4:49 am 
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if you cant find yours atari i should also have one floating around also

its a messy job to change the cup but is very easy to do

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Post Posted: Tue Nov 09, 2010 8:16 am 
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Yeah messy but more doable for me than the alternatives. Is it important to use Molybdenum grease

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Joined: Mon Dec 11, 2006 10:30 pm
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Location: East Radelayed
Vehicle: SV420+SV620 Vitara's

Post Posted: Tue Nov 09, 2010 12:12 pm 
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Yeah molly grease is the one you want to use.

I've located the 22 spline stub axle, not sure what sort of price to put on it.... does $20 posted sound alright???

This is the one I used for a few months before I had the locker & steel diff fittted, the only thing is I can't remember if I used the spider/ball/cage from the 22 or 26 spliner... I think from memory I used the outer cage & balls from the 22 & the spider looking star thing from the 26, I'm sure I've got the 22 spline cage n balls kicking around in the garage somewhere.

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Joined: Mon Dec 11, 2006 10:30 pm
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Vehicle: SV420+SV620 Vitara's

Post Posted: Tue Nov 09, 2010 11:10 pm 
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Hey Tombutt, can you remember what combo of internals you used?

I think I used the cage & balls from the 22 spliner, but I think I've binned in my crazy CV front diff clean up?

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