[BIG_little]

can any one help me out with my transfer case i have a set of stage 3 reduction gears to put in but need to replace the needle rollers an bearings on box, thrust washers and replace all ceals where can i go besides suzuki sports for my needs ? cheers.

[Damo]

BIG_little wrote:

can any one help me out with my transfer case i have a set of stage 3 reduction gears to put in but need to replace the needle rollers an bearings on box, thrust washers and replace all ceals where can i go besides suzuki sports for my needs ? cheers.

Check your counter shaft, it'll probably need replacing too.

[BIG_little]

by the sounds of that i best just re build it cheers.

[Damo]

BIG_little wrote:

by the sounds of that i best just re build it cheers.

If you are putting some $$$ gears into it then it's a good idea.

[Rockhopper]

http://www.locktup4x4.com.au/ in Australia
http://www.lowrangeoffroad.com/ in the States

[BIG_little]

i checked out locktup an the transfer case re build kit doesnt show the needle rollers only the ball bearing type, i have needle rollers in mine?

[mrw82]

cbc, bsc etc.... any bearing shop will be able to supply you with what you need
I rebuild mine recently and made note of the part numbers

these are BSC part numbers but most places should be able to workout what you need.

62/28C3 ball bearing x3
63/22C3 ball bearing x1
6306NRC3 ball bearing x1
TC12545 oil seal x2
TC12539 oil seal x1 (this seal may be different if you have a case without the handbrake attached to it, I can confirm in a few weeks)

this doesn't include the needle roller bearings but the bearing shops should be able to supply them if you give them a sample.

this all cost $113.90 trade price. well worth it when you consider the cost of the gears they are supporting. oh yeah, dont forget to set the shaft endfloat/bearing preload when you rebuild the case.

I got the case gaskets from suzisport for $9.00 for the pair
cheers,
Mark.

[Damo]

mrw82 wrote:

oh yeah, dont forget to set the shaft endfloat/bearing preload when you rebuild the case.

Part numbers for the shims are in my part numbers post in the tech section. You'll have to order these from Suzuki, though Suzisport etc could order them for you I think.

[mrw82]

buy some shim material from the bearing shop and cut them out yourself. or as was suggested to me the other day cut up a coke can to use.

[BIG_little]

cheers for all your help