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Breaking down a Sierra Transfer Case

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Blakey

Joined: Sun Mar 04, 2012 6:11 pm
Posts: 464
Location: Brisbane, Petire
Vehicle: Jimny 3"lift Flares 31's

Posted: Mon Oct 22, 2012 4:15 pm

Iv been breaking down my sierra transfer case. iv gotten down to getting the output shaft gear assembly out but for the life of me it will not budge out out the rear case half. iv tried what Trail gear says to do but still no luck does anyone have an tips for pulling it out of the case half??

buzbox

Joined: Thu Jul 16, 2009 11:30 pm
Posts: 3600
Location: Wollongong NSW
Vehicle: LWB Sierra & XL7

Posted: Mon Oct 22, 2012 4:17 pm

hammer time...

Just tap them apart.

_________________
'92 Vitara & Camper trailer

Blakey

Joined: Sun Mar 04, 2012 6:11 pm
Posts: 464
Location: Brisbane, Petire
Vehicle: Jimny 3"lift Flares 31's

Posted: Mon Oct 22, 2012 4:32 pm

tried that didn't budge. tried banging it on a table like instrustions say walled on it with a plastic mallet, nothing at all. seems the bearing just wont slide out.

want33s

az supporter

Joined: Fri Nov 16, 2007 10:30 pm
Posts: 8135
Location: Sunshine Coast Qld

Posted: Mon Oct 22, 2012 4:36 pm

Have you removed the speedo drive?

tanshi

az supporter

Joined: Tue Jan 09, 2007 10:30 pm
Posts: 7719
Location: Brisbane

Posted: Mon Oct 22, 2012 4:39 pm

front output or rear output.?

if its rear, speado drive. if its front. i believe there is a circlip?

Blakey

Joined: Sun Mar 04, 2012 6:11 pm
Posts: 464
Location: Brisbane, Petire
Vehicle: Jimny 3"lift Flares 31's

Posted: Mon Oct 22, 2012 4:51 pm

hmm it could be the speedo drive, its the rear output.

front basically fell out haha

tanshi

az supporter

Joined: Tue Jan 09, 2007 10:30 pm
Posts: 7719
Location: Brisbane

Posted: Mon Oct 22, 2012 4:55 pm

yes yes yes pull the speedo drive. it will tear the case apart before it comes out other wise.

yes im speaking from experience

Blakey

Joined: Sun Mar 04, 2012 6:11 pm
Posts: 464
Location: Brisbane, Petire
Vehicle: Jimny 3"lift Flares 31's

Posted: Mon Oct 22, 2012 6:27 pm

alright it is the speedo output, but i cannot get it out. (proably jammed into something now) what the best way to get it out?

want33s

az supporter

Joined: Fri Nov 16, 2007 10:30 pm
Posts: 8135
Location: Sunshine Coast Qld

Posted: Mon Oct 22, 2012 8:15 pm

Blakey wrote:

alright it is the speedo output, but i cannot get it out. (proably jammed into something now) what the best way to get it out?

Vise grips and slide hammer.

Blakey

Joined: Sun Mar 04, 2012 6:11 pm
Posts: 464
Location: Brisbane, Petire
Vehicle: Jimny 3"lift Flares 31's

Posted: Tue Oct 23, 2012 4:30 pm

got it out thanks guys

Blakey

Joined: Sun Mar 04, 2012 6:11 pm
Posts: 464
Location: Brisbane, Petire
Vehicle: Jimny 3"lift Flares 31's

Posted: Wed Oct 24, 2012 10:01 am

how is this shaft removed i need to get it out so i can clean and paint the case any ideas on how? iv removed the oil seal and circlip.

im guessing it might need pressing out?

JrZook

Joined: Tue Aug 08, 2006 11:30 pm
Posts: 5517
Location: Holland Park
Vehicle: Awesome!!

Posted: Wed Oct 24, 2012 10:39 am

Blakey wrote:

im guessing it might need pressing out?

yup

want33s

az supporter

Joined: Fri Nov 16, 2007 10:30 pm
Posts: 8135
Location: Sunshine Coast Qld

Posted: Wed Oct 24, 2012 4:06 pm

Blakey wrote:

how is this shaft removed ?

Hammer and brass drift is easier and quicker than a press.

Picture for illustration of tools only... NOT Suzuki transfer output pictured.

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