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Joined: Mon Aug 23, 2010 12:43 pm
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Location: Brisbane

Post Posted: Tue Aug 20, 2013 6:56 am 
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did a quick search but couldn't find the answer I was looking for..

as I found out on the weekend, at hectic slopes fuel decides to part ways with my fuel tank via the cap.. I was reading alittle bit and I saw that the caps are vented? so is there really no other way around this to prevent fuel from pissing out every time the car gets only sharp angles? 1.6 EFI sierra, standard tank I believe.

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Joined: Tue Jul 15, 2008 11:30 pm
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Post Posted: Tue Aug 20, 2013 7:43 am 
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As far as I know, only very early Sierras vented through tank cap.
My 1.0L Sierra would do that on bad angles.
Most Sierras vent through carbon canister and don't need a vented cap.
An EFI engine is unlikely to be a stock Sierra tank,
so make sure tank plumbing and breathing is correct, then buy a better cap.

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Joined: Wed Mar 24, 2010 10:30 pm
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Vehicle: '92 Sierra, 1.6efi, SPOA, 31s.

Post Posted: Tue Aug 20, 2013 8:02 am 
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There's a rubber seal inside the fuel cap - yours has probably gone hard/perished.

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Post Posted: Tue Aug 20, 2013 10:15 am 
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ah, thanks for the prompt response!

I believe the tank is stock.. pump and all the other wizardry certainly does not look stock! haha

when I say leak.. I mean like bloody pissing out, so that would suggest that the cap is in desperate need of renewal ?

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Vehicle: '92 Sierra, 1.6efi, SPOA, 31s.

Post Posted: Tue Aug 20, 2013 3:42 pm 
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I'd try making or buying a new rubber seal first... be way cheaper.

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Post Posted: Tue Aug 20, 2013 3:48 pm 
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we have had issues with fuel comming out through the key hole in some caps.
we filled the whole key hole up with silicon sealer.

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Joined: Wed May 05, 2010 11:50 am
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Post Posted: Tue Aug 20, 2013 8:40 pm 
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What could be worse is going through some deep water and having water go in the tank.

New caps are on ebay pretty cheap with new seal and key. Draining the tank and flushing the lines is alot harder.

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Joined: Thu Nov 22, 2012 4:29 pm
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Location: Christchurch NZ
Vehicle: 86 SJ413 31's 1.6

Post Posted: Wed Aug 21, 2013 3:33 am 
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I used to have this problem and after filling the tank up with water while stuck on a large rock in a river. A few people in the club recommend to get a genuine suzuki fuel cap it locks down really tight and have never had the problem again and a lockable one was around $30 and a non lockable was about half that

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Vehicle: '92 Sierra, 1.6efi, SPOA, 31s.

Post Posted: Wed Aug 21, 2013 8:08 am 
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http://suzistore.com.au/onlinestore/fou ... etail.html

I didnt realise they were so cheap!

Mines exactly like this one (genuine suzuki) and never leaks.

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Joined: Fri Oct 29, 2010 1:53 pm
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Location: Northcliffe, W.A.
Vehicle: LJs, Sierra, Jimny, Swift.

Post Posted: Wed Aug 21, 2013 8:42 am 
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christover1 wrote:
As far as I know, only very early Sierras vented through tank cap.


All Sierras had a carbon canister. Even LJ80s (dunno if 50s had it?) had a separate line that vented into the airbox.

tanshi wrote:
we have had issues with fuel comming out through the key hole in some caps.
we filled the whole key hole up with silicon sealer.


My sierra has a 10c coin siliconed over the key hole. :lol:

The locking caps like suzistore has are $20 on eBay.

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Joined: Mon Aug 23, 2010 12:43 pm
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Post Posted: Wed Aug 21, 2013 10:01 am 
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thanks heaps guys!

ordered and on its way!

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Post Posted: Wed Aug 21, 2013 11:20 am 
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sideways wrote:
All Sierras had a carbon canister. Even LJ80s (dunno if 50s had it?) had a separate line that vented into the airbox.
.

Mine may have been butchered by a previous owner.
Definitely had the keyhole leaking issue.
When I 1.3'd it, it got a carbon canister.

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Joined: Tue Aug 08, 2006 11:30 pm
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Post Posted: Wed Aug 21, 2013 2:28 pm 
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alien wrote:
http://suzistore.com.au/onlinestore/four-wheel-drives/sierra/sierra-sj70-13l-1988-96/fuel1272172567/CAP-FUEL-LOCKING-3572-detail.html

I didnt realise they were so cheap!

Mines exactly like this one (genuine suzuki) and never leaks.


Those caps last for about a year before the seal perishes and fuel starts pouring out again. May be a maruti part, I doubt they are genuine (Jap) good quality parts.

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Joined: Wed Mar 24, 2010 10:30 pm
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Vehicle: '92 Sierra, 1.6efi, SPOA, 31s.

Post Posted: Wed Aug 21, 2013 3:53 pm 
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Maybe suzuki can source a genuine one? (not maruti) and in doing so, they'd be able to key it to your ignition (this is how mines done).

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Post Posted: Thu Aug 22, 2013 5:45 pm 
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Ive never had fuel leak issues with the Suzuki cap.

I'd say its the seal too.

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