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whincup

az supporter
Joined: Sat Apr 17, 2010 11:30 pm Posts: 1588 Location: Gracemere, QLD
Vehicle: '94 suzuki maruti
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 Posted: Thu Nov 13, 2014 4:17 pm |
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I've got my diffs in at arb getting lockers and my 4.6 R&P gears from lowrange offroad... and the diff flanges won't fit over the new pinion. my understanding was that maruti diffs were identical to sierras, is there a slight difference in the flange? (note: im not talking about the bolt spacing for pinion-driveshaft, thats unrelated) spline count is the same, and they said when measured with the verniers it was also near identical however the flange just will not go over the pinion...
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MrRocky
Joined: Thu Dec 17, 2009 10:30 pm Posts: 4731 Location: perth
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 Posted: Thu Nov 13, 2014 4:24 pm |
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Should be the same Is possible a bitbof rust stops sliding on i had that issue with gearbox yoke
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whincup

az supporter
Joined: Sat Apr 17, 2010 11:30 pm Posts: 1588 Location: Gracemere, QLD
Vehicle: '94 suzuki maruti
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 Posted: Thu Nov 13, 2014 4:27 pm |
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was my thought... but you'd think a reputable shop would be all over that. i'm thinking i'll just buy new flanges and call it good.
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want33s

az supporter
Joined: Fri Nov 16, 2007 10:30 pm Posts: 8134 Location: Sunshine Coast Qld
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 Posted: Thu Nov 13, 2014 5:23 pm |
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I had same problem once with sierra wt flange on an nt pinion shaft so it isn't just a maruti thing. No idea on specifically what years/models are different though.
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whincup

az supporter
Joined: Sat Apr 17, 2010 11:30 pm Posts: 1588 Location: Gracemere, QLD
Vehicle: '94 suzuki maruti
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 Posted: Thu Nov 13, 2014 8:32 pm |
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mnemonix

az supporter
Joined: Sun Aug 16, 2009 11:30 pm Posts: 1409 Location: Newcastle NSW
Vehicle: '96 LWB trayback
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 Posted: Fri Nov 14, 2014 9:52 am |
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SierraDan and I had the same trouble a few years back. Between about 10 different diffs we found the spline count and diameter were identical but the spline shape differed with some having a rounded chamfer on the edges, some were square.
They weren't interchangeable and we couldn't pick any common theme as to which vehicles would use which type.
_________________ Twin charged twin cam twin locked webwheeler
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whincup

az supporter
Joined: Sat Apr 17, 2010 11:30 pm Posts: 1588 Location: Gracemere, QLD
Vehicle: '94 suzuki maruti
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 Posted: Fri Nov 14, 2014 5:42 pm |
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what a pain in the ass. i ended up emailing lowrange offroad to make sure their new flanges fit so i'll order them. Maruti bolt spacing identical to NT sierra isnt it? because i can just order them and be done with it...
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flymaster
Joined: Wed May 01, 2013 8:05 pm Posts: 73
Vehicle: Suzuki Sierra Trayback
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 Posted: Sat Nov 15, 2014 8:45 pm |
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2x Samuari/WT diff pinion flanges and 2x WT tailshaft flanges will be needed from Lowrange, plus 2 Uni joints. My 97 Maruti MG410WT has NT spacing and small bolt sizing on both diffs. Nick
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