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Joined: Mon Jul 31, 2017 4:31 am
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Vehicle: Suzuki SJ80

Post Posted: Mon Jul 31, 2017 5:14 am 
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Can move transfer gear stick from 2 to 4H (4WD light comes on)..but leaver does not move accross to engage in N and 4Low..please help
John, Limassol, Cyprus..the mediteranean..Europe!

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Joined: Sun Sep 06, 2009 11:30 pm
Posts: 2591
Location: Ipswich
Vehicle: LJ80V-II, SJ40, SJ40T, RS415

Post Posted: Mon Jul 31, 2017 11:15 am 
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Has it always done it or just started?

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31zook wrote:
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Joined: Thu Dec 17, 2009 10:30 pm
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Location: perth

Post Posted: Mon Jul 31, 2017 12:04 pm 
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The chain drive transfers in the sj80 are well known for jamming up. Check it isnt the shifter bush before changing out the transfer. Swapping to the gear driven sj50/70 tcase is a common swap but requires some shaft and mount changing

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Joined: Sun Sep 06, 2009 11:30 pm
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Location: Ipswich
Vehicle: LJ80V-II, SJ40, SJ40T, RS415

Post Posted: Mon Jul 31, 2017 4:08 pm 
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Coilys don't have a shifter bush like a leafy case, its more of a pin sticking out the front of the transfer type setup.

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Vehicle: Suzuki SJ80

Post Posted: Mon Jul 31, 2017 4:23 pm 
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greenzook89 wrote:
Has it always done it or just started?

I bought it 2 months ago..it was like this when bought..previous owner said it had worked few years earlier..I thought it would just be a bush job like SJ413..but now see the transfer boxes are different. Anyone have exploded diagram of this box..or video of dismantling?

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Joined: Mon Jul 31, 2017 4:31 am
Posts: 4
Vehicle: Suzuki SJ80

Post Posted: Mon Jul 31, 2017 4:28 pm 
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greenzook89 wrote:
Has it always done it or just started?

I bought it 2 months ago..it was like this when bought..previous owner said it had worked few years earlier..I thought it would just be a bush job like SJ413..but now see the transfer boxes are different. Anyone have exploded diagram of this box..or video of dismantling?

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