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mr.green
Joined: Mon Oct 26, 2009 10:30 pm Posts: 426 Location: Tamworth
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 Posted: Mon Mar 07, 2011 4:50 am |
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Highway-Star wrote: By the looks of it, the pump runs off of a sprocket on the crankshaft, not one in the timing case. I can't see any sign of anything else using it...
yep had a quick look at it today. it has its own sprocket on the crank between the first main and number 1 con rod.
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Damo

az supporter
Joined: Sat Jul 22, 2006 11:30 pm Posts: 4661 Location: Brisbane
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 Posted: Mon Mar 07, 2011 4:54 am |
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Fatzook wrote: cool. So lookating at that diagram it would be easy to just remove the oil pump and chain.
Dry sump Pete?  That was the first thing I thought of when I saw your clearance issue.
_________________ SJ50.4.LYF
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Fatzook

az supporter
Joined: Sat Oct 27, 2007 11:30 pm Posts: 14977 Location: The Hills
Vehicle: Vitara, NGV
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 Posted: Mon Mar 07, 2011 5:25 am |
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Damo wrote: Fatzook wrote: cool. So lookating at that diagram it would be easy to just remove the oil pump and chain. Dry sump Pete?  That was the first thing I thought of when I saw your clearance issue.
Too expensive. I have found a couple of 12V scavenge pumps that I may be able to use in conjunction with a remote filter and filter block, oil cooler and some5/8" braided line and a garbage bag ful of AN- fittings, but it all hinges around the claimed performance of the oil pump.
Spur Gear Oil Feed and Scavenge Pump
Max rated constant pressure feed 40 PSI
Max flow 3gallons/minute ( ~11L/min)
I've emaied the manufacturer to attain its suitability to total engine oil supply.
I have no need to delete the sump, just the front 100mm or so would be ideal. The bowl and oil pickup can stay.
_________________ 2013 GV 1998 SV420 ute
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remydog05
Joined: Sun Nov 23, 2008 10:30 pm Posts: 1260 Location: Vic
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 Posted: Mon Mar 07, 2011 7:50 am |
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I had a go at putting the steering back in today and it slid in with about 20mm clearance.
I also found out I can almost screw the heater tap back into the orignal holes, I will just have to dremel the corner of the heater tap mount out by about 3-4mm. Will get pics of both, I forgot my camera today  .
I also took the engine fan off and the AC pump and bracket that I dont need and ended up with about 80mm more room for the radiator. If I still want more we could turn down the crank pulley because the front is only used to run the ac. (Im using an external compressor)
Anyone know a part number for the belt used with no AC???
Wont be using the vit radiator that I was going too because its plastic tanks and I need the outlets changed to the other side.
So choices are
1/ Use a 1.3 stock rad recored with a auto cooler in the bottom aprox $400-450
2/ Buy a 2.0L one from lowrange and run an external cooler aprox $350 landed
3/ mount the J20a one I have and buy a new one if needed for $280
So Im leaning towards using the J20a for $ but it will be a bit harder to mount, as the 1.3 recored and 2.0L lowrange options bolt in with stock mounts!
I also would plan on using a pull thermo on all of these options.
Anyone have any opinion on any of these options?
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atari4x4

az supporter
Joined: Mon Dec 11, 2006 10:30 pm Posts: 34843 Location: East Radelayed
Vehicle: SV420+SV620 Vitara's
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 Posted: Mon Mar 07, 2011 8:10 am |
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remydog05
Joined: Sun Nov 23, 2008 10:30 pm Posts: 1260 Location: Vic
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 Posted: Mon Mar 07, 2011 7:48 pm |
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Fatzook

az supporter
Joined: Sat Oct 27, 2007 11:30 pm Posts: 14977 Location: The Hills
Vehicle: Vitara, NGV
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 Posted: Mon Mar 07, 2011 9:22 pm |
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so you reckon you can squeeze a j20 core in?
_________________ 2013 GV 1998 SV420 ute
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royce

omnipotent being
Joined: Sun Jun 11, 2006 11:30 pm Posts: 17216 Location: Pluto
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 Posted: Mon Mar 07, 2011 9:51 pm |
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Fatzook wrote: Damo wrote: Fatzook wrote: cool. So lookating at that diagram it would be easy to just remove the oil pump and chain. Dry sump Pete?  That was the first thing I thought of when I saw your clearance issue. Too expensive. I have found a couple of 12V scavenge pumps that I may be able to use in conjunction with a remote filter and filter block, oil cooler and some5/8" braided line and a garbage bag ful of AN- fittings, but it all hinges around the claimed performance of the oil pump. Spur Gear Oil Feed and Scavenge Pump Max rated constant pressure feed 40 PSI Max flow 3gallons/minute ( ~11L/min) I've emaied the manufacturer to attain its suitability to total engine oil supply. I have no need to delete the sump, just the front 100mm or so would be ideal. The bowl and oil pickup can stay.
Power steer pump mounted low feeding back into the block
for that matter whats stopping you putting the stock pump out the side? Relying on something 12v and only 40psi is going to end in tears one day I reckon
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boostedbrick

az supporter
Joined: Tue Jun 29, 2010 7:44 am Posts: 2003 Location: Brisbane
Vehicle: 2018 DMAX
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 Posted: Mon Mar 07, 2011 11:10 pm |
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royce wrote: Fatzook wrote: Damo wrote: Fatzook wrote: cool. So lookating at that diagram it would be easy to just remove the oil pump and chain. Dry sump Pete?  That was the first thing I thought of when I saw your clearance issue. Too expensive. I have found a couple of 12V scavenge pumps that I may be able to use in conjunction with a remote filter and filter block, oil cooler and some5/8" braided line and a garbage bag ful of AN- fittings, but it all hinges around the claimed performance of the oil pump. Spur Gear Oil Feed and Scavenge Pump Max rated constant pressure feed 40 PSI Max flow 3gallons/minute ( ~11L/min) I've emaied the manufacturer to attain its suitability to total engine oil supply. I have no need to delete the sump, just the front 100mm or so would be ideal. The bowl and oil pickup can stay. Power steer pump mounted low feeding back into the block  for that matter whats stopping you putting the stock pump out the side? Relying on something 12v and only 40psi is going to end in tears one day I reckon
Expand on that, MR2's use an electric power steer pump. The same type i plan on useing for my power steer.. Could work very well in this situation i guess. They can be set up to pump at different flow rates with the right controller(my brothers going to build one for me)..
-power draw mite be an issue, depends on what a J20 alt can put out
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Damo

az supporter
Joined: Sat Jul 22, 2006 11:30 pm Posts: 4661 Location: Brisbane
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 Posted: Tue Mar 08, 2011 1:38 am |
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Why root around with a unproven solution, when oiling your engine is so critical?
_________________ SJ50.4.LYF
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Fatzook

az supporter
Joined: Sat Oct 27, 2007 11:30 pm Posts: 14977 Location: The Hills
Vehicle: Vitara, NGV
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 Posted: Tue Mar 08, 2011 5:10 am |
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Damo wrote: Why root around with a unproven solution, when oiling your engine is so critical?
Find me a soluton short of dry sump.
I've spent 15 hrs on the net now trying to figure out a way to replace the mechanical pump with something else that doesn't involve a scavenge pump, remote resevoirs, oil air separators, custom sumps and all the other shit that makes drysump a viable option for race funded teams only.
I had not considered using a power steer pump as an oil pump, but I guess thats what it is anyway. Controlling flow/ pressure would be the biggest issue with this setup though.
I'm going to try a funny shaped Panhard first, and if that fails I will be looking toward the electric oil delivery or converting a P/S pump.
_________________ 2013 GV 1998 SV420 ute
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royce

omnipotent being
Joined: Sun Jun 11, 2006 11:30 pm Posts: 17216 Location: Pluto
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 Posted: Tue Mar 08, 2011 5:13 am |
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pressure relief is taken care of in teh block on a G series, assume they would be the same
can you hang the stock pump off the side of the engine at roughly the same height, modded to feed in and out and belt fed?
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Fatzook

az supporter
Joined: Sat Oct 27, 2007 11:30 pm Posts: 14977 Location: The Hills
Vehicle: Vitara, NGV
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 Posted: Tue Mar 08, 2011 5:20 am |
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royce wrote: pressure relief is taken care of in teh block on a G series, assume they would be the same
can you hang the stock pump off the side of the engine at roughly the same height, modded to feed in and out and belt fed?
Yep. Heaps of room. I'll steel the spare P/S pump off cammo ( have 2) and see how it looks.
_________________ 2013 GV 1998 SV420 ute
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steak_knife

az supporter
Joined: Fri May 22, 2009 11:30 pm Posts: 21335 Location: Smart Ass Island
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 Posted: Tue Mar 08, 2011 6:38 am |
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[quote="royce"]pressure relief is taken care of in teh block on a G series, assume they would be the same
can you hang the stock pump off the side of the engine at roughly the same height, modded to feed in and out and belt fed?[/quote]
I think it's in the pump of the J....
_________________ I used to be indecisive,
now I'm not so sure.....
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mr.green
Joined: Mon Oct 26, 2009 10:30 pm Posts: 426 Location: Tamworth
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 Posted: Tue Mar 08, 2011 7:12 am |
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hey fat, where have you mounted your panhard? i'm also using one but i have it mounted in front of the lh coil and angle out to just under the steering box. only got a dummy mount made up at the chassis end but can't see any problems and your motor is mounted back further than mine...
surely moving the panhard is a better idea than moving the pump???
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remydog05
Joined: Sun Nov 23, 2008 10:30 pm Posts: 1260 Location: Vic
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 Posted: Tue Mar 08, 2011 8:12 am |
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Fatzook wrote: so you reckon you can squeeze a j20 core in?
I did a brief dummy fit yesterday and it will go in no probs, just have to make new brackets. OR get a 1.3 converted to 3 core or the traitough 2.0L alloy unit and use either of them and then its bolt im simple.
Still undecided but Ive got other stuff to do anyway for a while. 
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Fatzook

az supporter
Joined: Sat Oct 27, 2007 11:30 pm Posts: 14977 Location: The Hills
Vehicle: Vitara, NGV
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 Posted: Tue Mar 08, 2011 10:22 am |
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mr.green wrote: hey fat, where have you mounted your panhard? i'm also using one but i have it mounted in front of the lh coil and angle out to just under the steering box. only got a dummy mount made up at the chassis end but can't see any problems and your motor is mounted back further than mine... surely moving the panhard is a better idea than moving the pump???
I currently have my panhard mounted 40mm above and 30mm infront of the axle on the passengers side. The bar then rises at about 5degrees towards a mount that is 25mm outside of the rail and 40mm under on the drivers side. These are just dummy brackets. My panhard is atleaset 50mm behind the front edge of the sump, and I fear moving it forward away from the diff anymore will have an adverse effect on its performance.
I will have a crack at mking a new panhard that bends in such a way as to clear the sump. My eye tells me its possible, but reallity may prove otherwise. I'll get some pics of my setup on thursday when I get back into it.
_________________ 2013 GV 1998 SV420 ute
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tanshi

az supporter
Joined: Tue Jan 09, 2007 10:30 pm Posts: 7719 Location: Brisbane
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 Posted: Tue Mar 08, 2011 12:40 pm |
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looking forward to seeing the out comes, i considered a coil swap in the future and this will help alot
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remydog05
Joined: Sun Nov 23, 2008 10:30 pm Posts: 1260 Location: Vic
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 Posted: Thu Mar 10, 2011 9:24 am |
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heater tap info RE J20a and J20a MC & Booster
I had to take out more than I first thought but its ok.
IT Fits!
It also hits the side of the battery tray so I will need to massage this a little when I have the front clip off again. AS far as I can see it wont hit the battery when its in there.
Tanshi I havent adjusted the booster rod at all yet, do I need to let it out longer to meet up with the sierra pedal?
Crossmember nearly done and then onto the radiator mounts. Also go to finish the tunnel/floor and adjust the top of the tunnel to mount the Tbar on.
Are you blokes going to engineer yours in QLD?? I thought you were not allowed to go over 1.6??
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tanshi

az supporter
Joined: Tue Jan 09, 2007 10:30 pm Posts: 7719 Location: Brisbane
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 Posted: Thu Mar 10, 2011 10:07 pm |
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i had to adjust the rod inside the booster thatt mates up with the master cyl. i believe i had to shorten it, about 4 mm
yeah my is getting engineered. we can goto 1.6 without any other mods.
to go higher we need to upgrade suspension and brakes. ( they class it as safety upgrades.) in QLD we can goto around 2.7 in a sierra with safety upgrades. 
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tanshi

az supporter
Joined: Tue Jan 09, 2007 10:30 pm Posts: 7719 Location: Brisbane
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 Posted: Sat Mar 12, 2011 6:11 am |
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update!, refitted the transfer, tail shafts. finished up the powersteer,
Fitted a dodgy temporary exhaust
And then took it for a lap.
oh my GOD! im going to have to alter my gearing a little as currently i have 4.9 transfer gears, 3.9 diff gears, the pick up is blistering!
car still feels nicly balanced so the extra weight hasnt hurt it. still brakes nicly too.
i have a cooling issue with i will look into tommorrow but for now i am going to have a beer and try and stop my heart from pounding.
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steak_knife

az supporter
Joined: Fri May 22, 2009 11:30 pm Posts: 21335 Location: Smart Ass Island
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 Posted: Sat Mar 12, 2011 6:27 am |
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_________________ I used to be indecisive,
now I'm not so sure.....
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tanshi

az supporter
Joined: Tue Jan 09, 2007 10:30 pm Posts: 7719 Location: Brisbane
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 Posted: Sat Mar 12, 2011 6:28 am |
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i'll give you a crack once we iron out the bugs 
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Fatzook

az supporter
Joined: Sat Oct 27, 2007 11:30 pm Posts: 14977 Location: The Hills
Vehicle: Vitara, NGV
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 Posted: Sat Mar 12, 2011 9:00 am |
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tanshi wrote: i'll give you a crack once we iron out the bugs 
I'll take a joy ride too please
And what do you mean by 'sort out the gearing'? Whats the plan?
_________________ 2013 GV 1998 SV420 ute
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tanshi

az supporter
Joined: Tue Jan 09, 2007 10:30 pm Posts: 7719 Location: Brisbane
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 Posted: Sat Mar 12, 2011 9:36 am |
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i pulled away from a round about earlier smoking the wheels in 4th gear.
im thinking my gearing as it stands is too low!
im thinking 4.1 transfers and going back to 3.7 diffs
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Fatzook

az supporter
Joined: Sat Oct 27, 2007 11:30 pm Posts: 14977 Location: The Hills
Vehicle: Vitara, NGV
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 Posted: Sat Mar 12, 2011 10:16 am |
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What size tyres?
I'll have 33's, 4.6's & 6.5's. Too low? 
_________________ 2013 GV 1998 SV420 ute
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tanshi

az supporter
Joined: Tue Jan 09, 2007 10:30 pm Posts: 7719 Location: Brisbane
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 Posted: Sat Mar 12, 2011 11:45 am |
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i only have 31s
i would think your gearing is gonna be really low too.
it wont be awful, i could probably drive mine as it is, but it is very snarly. it will be very hard to drive gently
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Highway-Star
Joined: Thu Apr 30, 2009 11:30 pm Posts: 4109 Location: Ipswich
Vehicle: LJ80V-II (a proper Stockman)
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 Posted: Sat Mar 12, 2011 1:16 pm |
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Tanshi wrote: im thinking my gearing as it stands is too low!
Told you it would be
J20 should be doing just over 3 grand at 100 in 5th (going by the car they came from). A WT Sierra with stocko case and 3.7 diffs is correctly geared in high range with 31's!!!
If I was to put one in my LJ81 (which I have stupidly been tossing up), I'd run a standard 1.3 Sierra TC, and 4.1 diffs (highest I can put in LJ diffs). Short of the possibility of diff centres turning into grenades, it would likely be OK.
_________________ Clearance Hole Technology 
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tanshi

az supporter
Joined: Tue Jan 09, 2007 10:30 pm Posts: 7719 Location: Brisbane
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 Posted: Sat Mar 12, 2011 9:49 pm |
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Fatzook

az supporter
Joined: Sat Oct 27, 2007 11:30 pm Posts: 14977 Location: The Hills
Vehicle: Vitara, NGV
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 Posted: Sat Mar 12, 2011 10:34 pm |
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Well I have a 5.14 case here also. I want to stick with the 4.6 diffs so that my SV-hybrid rear diff can still be done, as it is a 4.6 ratio also. 
_________________ 2013 GV 1998 SV420 ute
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