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31zook
Joined: Tue Mar 24, 2009 10:30 pm Posts: 9242 Location: maito
Vehicle: <3 Edna <3
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 Posted: Sun Aug 15, 2010 6:22 am |
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I installed a suby MC today, it works, but no better then before and i think my brakes are dragging now. What could have caused this? It's on a 1.3 WT (so boosted)
other info that may help, i have a willwood prop valve, and the piston lenght has been set by the guy before me who used it in his boosted zook. Could it be that the piston is jamed or not returning due to being stiff or un-lubed?
Im fairly lost and i need my car for tomorrow....
cheers 
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BlueSuzy

az supporter
Joined: Sun May 04, 2008 11:30 pm Posts: 9716 Location: NSW
Vehicle: SJ51 LWB, SJ70 SWB
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 Posted: Sun Aug 15, 2010 7:08 am |
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My front brakes have dragged before, They were seized with dirt..
Once they were cleaned out and rubber greased, they were fine again.
The system should run un-pressurised..Because your foot gives the pressure..
_________________ BlueSuzy wrote: I'm over the G16b's.
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finlay113
Joined: Wed Oct 21, 2009 10:30 pm Posts: 477 Location: ballarat
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 Posted: Sun Aug 15, 2010 7:14 am |
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if the slide on the caliper is seazed they will drag
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royce

omnipotent being
Joined: Sun Jun 11, 2006 11:30 pm Posts: 17216 Location: Pluto
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 Posted: Sun Aug 15, 2010 7:30 am |
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crack a bleed screw to see if there is any residual pressure there front and rear, should be none on the front and a little on the rear (to hold the wheel cylinders out a bit)
If there is the master cyl might not be returning fully, or you have front and rear mixed up 
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LAY80N
Joined: Tue Jul 28, 2009 11:30 pm Posts: 455 Location: Newcastle NSW
Vehicle: I drive your mum
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 Posted: Sun Aug 15, 2010 7:34 am |
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Have you checked each brake caliper/drum bleed nipple for residual pressure? Take the zook for a drive round the block, come back and leaving the engine running crack each brake bleed nipple. If one squirts out under pressure you have found your line that is holding pressure. If none squirt out then there should be no residual pressure in the system, so your brake dragging may be from the usual causes (sticking pins/slides, failed drum components etc).
Note: you will need to re-bleed your brakes after you test this.
Layto....
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31zook
Joined: Tue Mar 24, 2009 10:30 pm Posts: 9242 Location: maito
Vehicle: <3 Edna <3
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 Posted: Sun Aug 15, 2010 8:22 am |
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before it was working fine, like no drag and would roll on a flat surface.
something else i should put in is that the brake pedal has no play in it, it is all force from the first touch of the pedal.... is that right?
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TZAR

az supporter
Joined: Tue Aug 01, 2006 11:30 pm Posts: 3461 Location: licking some windows
Vehicle: LJ20 LJ50
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 Posted: Sun Aug 15, 2010 8:29 am |
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31zook wrote: before it was working fine, like no drag and would roll on a flat surface.
something else i should put in is that the brake pedal has no play in it, it is all force from the first touch of the pedal.... is that right?
no
_________________ Camels have nice toes
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BenT

az supporter
Joined: Sun Nov 16, 2008 10:30 pm Posts: 208 Location: Nelson, NZ
Vehicle: 85 SJ413
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 Posted: Sun Aug 15, 2010 8:36 am |
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31zook wrote: I installed a suby MC today, it works, but no better then before and i think my brakes are dragging now. What could have caused this? It's on a 1.3 WT (so boosted)
I bet the push rod between the booster and master cylinder is too long and you have no free play in your pedal so its holding the piston in all the time.
Ben
_________________ WWW.ZUKPARTS.COM - Quality Suzuki Off-road Parts
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PJ.zook

az supporter
Joined: Sat Oct 24, 2009 10:30 pm Posts: 845 Location: Melbourne
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 Posted: Sun Aug 15, 2010 9:49 am |
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Exactly as Ben said, you need to fab up youre own length rod out of a bolt or whatever. You must have a teeny amount of play.
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31zook
Joined: Tue Mar 24, 2009 10:30 pm Posts: 9242 Location: maito
Vehicle: <3 Edna <3
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 Posted: Sun Aug 15, 2010 11:24 am |
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ok, i have been all through my FSM to try to understand how they work better, and i have two last questions,
can the push rod be misaligned?
does anyone know how to work out the right length or know the correct length for the push rod?
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royce

omnipotent being
Joined: Sun Jun 11, 2006 11:30 pm Posts: 17216 Location: Pluto
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 Posted: Sun Aug 15, 2010 11:35 am |
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distance from master mounting face on the booster to the cup where the push rod site plus the same on the master side minus a bit?
if its too long now its all bled if you undo the nuts holding it to the booster it should sit away from teh booster a bit, this amount might be a good start 
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31zook
Joined: Tue Mar 24, 2009 10:30 pm Posts: 9242 Location: maito
Vehicle: <3 Edna <3
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 Posted: Sun Aug 15, 2010 11:44 am |
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I wondered if i could just undo the booster nuts and slip it away from the booster.... thus not having to bleed my brakes again.... also you make a good point royce, that is so flipping logical with the way you would measure it, i don't know why i didn't think of it...
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31zook
Joined: Tue Mar 24, 2009 10:30 pm Posts: 9242 Location: maito
Vehicle: <3 Edna <3
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 Posted: Sun Aug 15, 2010 10:38 pm |
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Ok i undone the booster bolts slipped it forward and shortened the push rod by not much, but enough to make the brakes not drag, so im  about that.
But shouldn't this set up work better then stock? I sort of expected minimal effort for big braking power, but it's the same if not more effort and the same braking force..... It has a prop valve on the back btw, do i need to loosen that off? or should nearly all the brakes be at the front?
Im only on 205/75s... 
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royce

omnipotent being
Joined: Sun Jun 11, 2006 11:30 pm Posts: 17216 Location: Pluto
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 Posted: Sun Aug 15, 2010 10:45 pm |
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Arent the subi ones a larger bore? larger bore = less effort generated at the wheels for a given input pressure but it needs less pedal travel to do so
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Gwagensteve
Joined: Thu Feb 26, 2009 10:30 pm Posts: 13007 Location: Melbourne
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 Posted: Sun Aug 15, 2010 10:52 pm |
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royce wrote: Arent the subi ones a larger bore? larger bore = less effort generated at the wheels for a given input pressure but it needs less pedal travel to do so
Exactly. The advantage of the Subaru cylinder is a higher harder pedal and better proportioning. Pedal effort will be higher, that doesn't mean your brakes are "worse"
Steve
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31zook
Joined: Tue Mar 24, 2009 10:30 pm Posts: 9242 Location: maito
Vehicle: <3 Edna <3
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 Posted: Sun Aug 15, 2010 11:03 pm |
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ok, well i guess i didn't get what i was expecting, and thats ok, as long as im not sitting on a ticking time bomb....
so what would make less effort and more wheel power?
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royce

omnipotent being
Joined: Sun Jun 11, 2006 11:30 pm Posts: 17216 Location: Pluto
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 Posted: Sun Aug 15, 2010 11:06 pm |
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smaller mastercyl, at the expense of longer pedal travel
or a bigger booster, but youll lose feel
better bet still is vented vitara fronts with quality pads
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31zook
Joined: Tue Mar 24, 2009 10:30 pm Posts: 9242 Location: maito
Vehicle: <3 Edna <3
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 Posted: Sun Aug 15, 2010 11:09 pm |
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or joeblows rear disk kit, with pintara calipers.... ok, ill fuss with teh rest later. good to know its all working how it should 
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royce

omnipotent being
Joined: Sun Jun 11, 2006 11:30 pm Posts: 17216 Location: Pluto
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 Posted: Mon Aug 16, 2010 12:04 am |
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front brakes do more for stopping than rears, do them first 
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jdk81
Joined: Sat Jul 18, 2009 11:30 pm Posts: 2372 Location: Ballarat, VIC
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 Posted: Mon Aug 16, 2010 12:15 am |
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royce wrote: smaller mastercyl, at the expense of longer pedal travel
or a bigger booster, but youll lose feel
better bet still is vented vitara fronts with quality pads
+1
The vented vit fronts and factory pads on it, is the way to go.
The braking is fantastic.
It is a modification which should be done when putting bigger tyres on.
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31zook
Joined: Tue Mar 24, 2009 10:30 pm Posts: 9242 Location: maito
Vehicle: <3 Edna <3
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 Posted: Mon Aug 16, 2010 1:40 am |
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sweet stuff, where do you get these kit's from? is this the sort after lwb 16v front brake calipers?
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royce

omnipotent being
Joined: Sun Jun 11, 2006 11:30 pm Posts: 17216 Location: Pluto
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 Posted: Mon Aug 16, 2010 2:02 am |
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yep thats it, grab some calipers from a wreck, new rotors and pads and you are away
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31zook
Joined: Tue Mar 24, 2009 10:30 pm Posts: 9242 Location: maito
Vehicle: <3 Edna <3
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 Posted: Mon Aug 16, 2010 2:54 am |
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cool beans 
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Brett

az supporter
Joined: Tue May 27, 2008 11:30 pm Posts: 1791 Location: Central coast NSW
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 Posted: Mon Aug 16, 2010 8:36 am |
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a bigger booster will make the pedal easier to push down. i have no idea what booster you would use.
that what your after aren't you?
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