It is currently Wed Apr 22, 2026 8:15 am
Board index » Talking About Stuff » I made it and fabrication



Post new topic Reply to topic  [ 118 posts ]  Go to page Previous  1, 2, 3, 4  Next
Author Message

Offline
User avatar

Joined: Sat Aug 09, 2008 11:30 pm
Posts: 173
Location: Brisbane Eastside

Post Posted: Tue Oct 21, 2008 10:00 pm 
Reply with quote Top  
Yeah take some group photo's hugo.

Picked up my HD Clutch kit today.

Ran into a couple of hiccups today. Tried to order 2 sets of headlights from hobzees4wd shop cos they look awesome and the old ones are dim as at night. but out of stock and 3 weeks away.

The next bit of news was a bit more troubling. I called suzisport and just asked to see if the angle drive kit would work with my MK3 motor. Turns out i'll to find another distributor that will fit. If anyone knows tell me. I'd really appreciate it.

And i'll also be up for an aftermarket ecu? Could someone explain the benefits/costs of getting one over the standard one? I was recommended to get a Link G3 for $1290.

pic of clutch

Image

 Profile  

Offline
az supporter
az supporter
User avatar

Joined: Sat Jul 22, 2006 11:30 pm
Posts: 4661
Location: Brisbane

Post Posted: Tue Oct 21, 2008 10:46 pm 
Reply with quote Top  
Chinny wrote:
Yeah take some group photo's hugo.

Picked up my HD Clutch kit today.

Ran into a couple of hiccups today. Tried to order 2 sets of headlights from hobzees4wd shop cos they look awesome and the old ones are dim as at night. but out of stock and 3 weeks away.

The next bit of news was a bit more troubling. I called suzisport and just asked to see if the angle drive kit would work with my MK3 motor. Turns out i'll to find another distributor that will fit. If anyone knows tell me. I'd really appreciate it.

And i'll also be up for an aftermarket ecu? Could someone explain the benefits/costs of getting one over the standard one? I was recommended to get a Link G3 for $1290.

pic of clutch



What dizzy do you need? Does the kit work with the stock dizzy or do you have to use a Sierra dizzy or something? From memory the GTi uses a very unique trigger wheel so I can't see any other dizzy working. I'm guessing that the drive angle thingy that Suzisport sells doesn't suit the MK3 for some reason.

I'd try to exhaust all your other options before going an aftermarket ECU.

_________________
SJ50.4.LYF

 Profile  

Offline
az supporter
az supporter
User avatar

Joined: Sat Sep 13, 2008 11:30 pm
Posts: 272
Location: Port Macquarie
Vehicle: 6.5s, gti, 31 extremes

Post Posted: Wed Oct 22, 2008 2:26 am 
Reply with quote Top  
ok chinny...... a mk2/3 gti dizzy has a crank angle sensor, and the sierra doesnt thats why the angle drive kit will not work with standard sierra however if u were to get an angle drive kit and aftermarket ecu you would be able to use sierra dizzy but thats a waste of time and money... however there is a distributer cap and rotor button from a mazda 323 GTX 1.6L DOHC TURBO ( SAME AS TX3 LASER) thats fits to the mrk 2/3 dizzy and converts the leads to a 90degree angle instead of straight into the firewall, the cap fits within mm but if u were to give a slight bump to fire wall it would fit with room to spare.... this option would be much cheaper prob about $50 from your auto parts shop, also how have you gone with the thermostat housing? there is a mitsubishi one that fits it apparently

 Profile  

Offline
az supporter
az supporter
User avatar

Joined: Sat Jul 22, 2006 11:30 pm
Posts: 4661
Location: Brisbane

Post Posted: Wed Oct 22, 2008 3:40 am 
Reply with quote Top  
cbzook wrote:
ok chinny...... a mk2/3 gti dizzy has a crank angle sensor, and the sierra doesnt thats why the angle drive kit will not work with standard sierra however if u were to get an angle drive kit and aftermarket ecu you would be able to use sierra dizzy but thats a waste of time and money... however there is a distributer cap and rotor button from a mazda 323 GTX 1.6L DOHC TURBO ( SAME AS TX3 LASER) thats fits to the mrk 2/3 dizzy and converts the leads to a 90degree angle instead of straight into the firewall, the cap fits within mm but if u were to give a slight bump to fire wall it would fit with room to spare.... this option would be much cheaper prob about $50 from your auto parts shop, also how have you gone with the thermostat housing? there is a mitsubishi one that fits it apparently


He might be able to take the guts out of the GTi dizzy and put that into the Sierra dizzy, then bolt that to the head with the angle drive kit. It sounds a bit complex but it would be the easiest way to do it.

_________________
SJ50.4.LYF

 Profile  

Offline
User avatar

Joined: Sat Aug 09, 2008 11:30 pm
Posts: 173
Location: Brisbane Eastside

Post Posted: Wed Oct 22, 2008 10:01 am 
Reply with quote Top  
cbzook wrote:
ok chinny...... a mk2/3 gti dizzy has a crank angle sensor, and the sierra doesnt thats why the angle drive kit will not work with standard sierra however if u were to get an angle drive kit and aftermarket ecu you would be able to use sierra dizzy but thats a waste of time and money... however there is a distributer cap and rotor button from a mazda 323 GTX 1.6L DOHC TURBO ( SAME AS TX3 LASER) thats fits to the mrk 2/3 dizzy and converts the leads to a 90degree angle instead of straight into the firewall, the cap fits within mm but if u were to give a slight bump to fire wall it would fit with room to spare.... this option would be much cheaper prob about $50 from your auto parts shop, also how have you gone with the thermostat housing? there is a mitsubishi one that fits it apparently


Thanks so much! :) The thermo housing is off a magna P/n W022A that will fit with some minor modding.

 Profile  

Offline
User avatar

Joined: Sat Aug 09, 2008 11:30 pm
Posts: 173
Location: Brisbane Eastside

Post Posted: Wed Oct 22, 2008 10:14 am 
Reply with quote Top  
Damo wrote:
cbzook wrote:
ok chinny...... a mk2/3 gti dizzy has a crank angle sensor, and the sierra doesnt thats why the angle drive kit will not work with standard sierra however if u were to get an angle drive kit and aftermarket ecu you would be able to use sierra dizzy but thats a waste of time and money... however there is a distributer cap and rotor button from a mazda 323 GTX 1.6L DOHC TURBO ( SAME AS TX3 LASER) thats fits to the mrk 2/3 dizzy and converts the leads to a 90degree angle instead of straight into the firewall, the cap fits within mm but if u were to give a slight bump to fire wall it would fit with room to spare.... this option would be much cheaper prob about $50 from your auto parts shop, also how have you gone with the thermostat housing? there is a mitsubishi one that fits it apparently


He might be able to take the guts out of the GTi dizzy and put that into the Sierra dizzy, then bolt that to the head with the angle drive kit. It sounds a bit complex but it would be the easiest way to do it.


I'll try it out when it arrives but i want to try the mazda dizzy cap and rotor button. If that works it ends up heaps cheaper than the angle drive kit

 Profile  

Offline
az supporter
az supporter
User avatar

Joined: Sat Jul 22, 2006 11:30 pm
Posts: 4661
Location: Brisbane

Post Posted: Wed Oct 22, 2008 11:04 am 
Reply with quote Top  
Chinny wrote:
Damo wrote:
cbzook wrote:
ok chinny...... a mk2/3 gti dizzy has a crank angle sensor, and the sierra doesnt thats why the angle drive kit will not work with standard sierra however if u were to get an angle drive kit and aftermarket ecu you would be able to use sierra dizzy but thats a waste of time and money... however there is a distributer cap and rotor button from a mazda 323 GTX 1.6L DOHC TURBO ( SAME AS TX3 LASER) thats fits to the mrk 2/3 dizzy and converts the leads to a 90degree angle instead of straight into the firewall, the cap fits within mm but if u were to give a slight bump to fire wall it would fit with room to spare.... this option would be much cheaper prob about $50 from your auto parts shop, also how have you gone with the thermostat housing? there is a mitsubishi one that fits it apparently


He might be able to take the guts out of the GTi dizzy and put that into the Sierra dizzy, then bolt that to the head with the angle drive kit. It sounds a bit complex but it would be the easiest way to do it.


I'll try it out when it arrives but i want to try the mazda dizzy cap and rotor button. If that works it ends up heaps cheaper than the angle drive kit


Yeah that would prolly be the easiest way to go!

_________________
SJ50.4.LYF

 Profile  

Offline
User avatar

Joined: Sat Aug 09, 2008 11:30 pm
Posts: 173
Location: Brisbane Eastside

Post Posted: Wed Oct 29, 2008 12:02 am 
Reply with quote Top  
in the process of fitting the 323 GTX dizzy and rotor cap button and thermo housing. Can't do too much til i get to work tomorrow. Fitting the GTi seats now. Coming along really good. Motor expected to go in this week.

 Profile  

Offline
User avatar

Joined: Sat Aug 09, 2008 11:30 pm
Posts: 173
Location: Brisbane Eastside

Post Posted: Thu Oct 30, 2008 3:16 am 
Reply with quote Top  
Seats are in. Thermostat housing is on pics coming soon

 Profile  

Offline
az supporter
az supporter
User avatar

Joined: Sat Jul 22, 2006 11:30 pm
Posts: 4661
Location: Brisbane

Post Posted: Sat Nov 01, 2008 6:58 pm 
Reply with quote Top  
Chinny wrote:
Seats are in. Thermostat housing is on pics coming soon


Cmaaaawwwwn!!!!!

_________________
SJ50.4.LYF

 Profile  

Offline
User avatar

Joined: Thu Sep 11, 2008 11:30 pm
Posts: 725
Location: Blue mountains.
Vehicle: 98 coily..Max.

Post Posted: Tue Nov 04, 2008 2:23 am 
Reply with quote Top  
Let go of that tequila bottle chin......get back to work!

_________________
Suzuki...four wheel jive!

98 coily...Camping rig.

 Profile  

Offline
User avatar

Joined: Sat Aug 09, 2008 11:30 pm
Posts: 173
Location: Brisbane Eastside

Post Posted: Tue Nov 04, 2008 5:49 am 
Reply with quote Top  
Been caught up with helping my mate who bought another sierra. He got a 96 softop plates *60 ZUK*

Anyway heres pics of seats. Drivers side bolted on with just drilling new holes on the old rails. Passenger side was a bit more tricky. I had to make adaptor plates for them. Took me 2 hours to do em both.

Image
Image
Image

Custom extractors came last week also

Image

Machined a bush out of brass and that goes straight onto the mazda rotor button. Cut down the old Gti dizzy shaft by 4mm and put a roll pin through the lot. Looks good, hope it does the job.

Image
Image
Image
Image
Image
Image

Put Clutch and gearbox on yesterday. Took out dash today....Full of dust and found more rust :(

 Profile  

Offline
az supporter
az supporter
User avatar

Joined: Sat Jul 22, 2006 11:30 pm
Posts: 4661
Location: Brisbane

Post Posted: Tue Nov 04, 2008 2:18 pm 
Reply with quote Top  
Lookin good Chinny, I like what you did with the distriubutor.

_________________
SJ50.4.LYF

 Profile  

Offline
User avatar

Joined: Sun Apr 06, 2008 11:30 pm
Posts: 819
Location: Pimpama

Post Posted: Tue Nov 04, 2008 4:12 pm 
Reply with quote Top  
ill be doing this soon aswell with a gti conversion! same rust as yours too in my 87 stockman.
keep us posted :)

_________________
Lj81.
Ke20.
Baleno.

 Profile  

Offline
User avatar

Joined: Thu Sep 11, 2008 11:30 pm
Posts: 725
Location: Blue mountains.
Vehicle: 98 coily..Max.

Post Posted: Tue Nov 04, 2008 8:25 pm 
Reply with quote Top  
Those seats look sooooooo comfy!!! Nice one Chinny!

_________________
Suzuki...four wheel jive!

98 coily...Camping rig.

 Profile  

Offline
User avatar

Joined: Sat Aug 09, 2008 11:30 pm
Posts: 173
Location: Brisbane Eastside

Post Posted: Thu Nov 06, 2008 2:17 am 
Reply with quote Top  
Thanks Damo and Cozook, :) Bit of a delay now bro is back and have to help him fix up his zuk. On the bright side popped into ARB and bought 2 lift kits.

 Profile  

Offline
az supporter
az supporter
User avatar

Joined: Sat Jul 22, 2006 11:30 pm
Posts: 4661
Location: Brisbane

Post Posted: Thu Nov 06, 2008 2:22 am 
Reply with quote Top  
Chinny wrote:
Thanks Damo and Cozook, :) Bit of a delay now bro is back and have to help him fix up his zuk. On the bright side popped into ARB and bought 2 lift kits.


So your bro is back and soon you will be out wheelin together in lifted zooks?

Delay will be worth it 8)

_________________
SJ50.4.LYF

 Profile  

Offline

Joined: Thu Jul 24, 2008 11:30 pm
Posts: 19
Location: Launceston, TAS

Post Posted: Thu Nov 06, 2008 5:01 pm 
Reply with quote Top  
Hey CHinny, i am putting gti seats in mine atm and wondering what u did for the back holes of the drivers seat rails? they dont reach the holes in the seat...

also have u got a rough guide how u did passenger mounts please? :)
Cheers
Shaun

Chinny wrote:
Been caught up with helping my mate who bought another sierra. He got a 96 softop plates *60 ZUK*

Anyway heres pics of seats. Drivers side bolted on with just drilling new holes on the old rails. Passenger side was a bit more tricky. I had to make adaptor plates for them. Took me 2 hours to do em both.

Image
Image
Image

Custom extractors came last week also

Image

Machined a bush out of brass and that goes straight onto the mazda rotor button. Cut down the old Gti dizzy shaft by 4mm and put a roll pin through the lot. Looks good, hope it does the job.

Image
Image
Image
Image
Image
Image

Put Clutch and gearbox on yesterday. Took out dash today....Full of dust and found more rust :(

 Profile  

Offline
User avatar

Joined: Sat Aug 09, 2008 11:30 pm
Posts: 173
Location: Brisbane Eastside

Post Posted: Sat Nov 08, 2008 12:05 am 
Reply with quote Top  
dj_konix wrote:
Hey CHinny, i am putting gti seats in mine atm and wondering what u did for the back holes of the drivers seat rails? they dont reach the holes in the seat...

also have u got a rough guide how u did passenger mounts please? :)
Cheers
Shaun


No worries. If yours are the same as mine:

For the driver side the rail is in line with the seat holes. In my 89 WT seat rails there are 2 slots at the back which i drilled out to 10mm and put bolts through. Then marked the front 2 holes and drilled them out as well. Just line everything up by eye and should be sweet.

Passenger side is a bit trickier. I need to have plates to screw onto the seat. I cut a piece of 3mm gal sheet into 440 x 50mm folded 10mm in to 90 degrees. For the front 2 holes i drilled the plates and put a bolt through the front of the seat rails, plate and seat mounts. For the rear you'll need to drill and bolt 2 sets of holes on each for the seat and plate and plate and rail.

I have a spare set of gal plates i made cos i thought i may need 2 sets. Make an offer and its yours.

 Profile  

Offline

Joined: Thu Jul 24, 2008 11:30 pm
Posts: 19
Location: Launceston, TAS

Post Posted: Sat Nov 08, 2008 3:37 pm 
Reply with quote Top  
cheers for the reply bud.
My passenger seat went in virtually bolt on but drivers only went in front bolts but rear dont come close to fitting to the standard bolt up mounts, looks like i need to make either spacers to go into the floor where they are or make brackets to extend the brackets about 60mm.

 Profile  

Offline
User avatar

Joined: Sat Aug 09, 2008 11:30 pm
Posts: 173
Location: Brisbane Eastside

Post Posted: Mon Nov 10, 2008 1:16 am 
Reply with quote Top  
Damo wrote:
So your bro is back and soon you will be out wheelin together in lifted zooks?

Delay will be worth it 8)


heh i cant wait til they're both on the road.... Kits supposed to arrive end of this week... We're all ready for them :wink:

Image

bro decided to spray his grill black while i did his rear transfer case seal.

Image

Looks shit hot.

Put the motor in today

Image

Image

Specially recessed firewall

Image

 Profile  

Offline
User avatar

Joined: Sat Aug 09, 2008 11:30 pm
Posts: 173
Location: Brisbane Eastside

Post Posted: Fri Nov 14, 2008 12:08 am 
Reply with quote Top  
back to working and i've got EFI fuel hoses pumps, surge tank and radiator fan happening. Ended up buying a microtech ECU as the loom i've got doesn't even fit the ECU. I need accelerator cable and to make up top radiator hose.

 Profile  

Offline
az supporter
az supporter
User avatar

Joined: Sat Jul 22, 2006 11:30 pm
Posts: 4661
Location: Brisbane

Post Posted: Fri Nov 14, 2008 12:28 am 
Reply with quote Top  
Chinny wrote:
back to working and i've got EFI fuel hoses pumps, surge tank and radiator fan happening. Ended up buying a microtech ECU as the loom i've got doesn't even fit the ECU. I need accelerator cable and to make up top radiator hose.


Cool!

If you are going to junk any loom or ECU i'll grab it!

_________________
SJ50.4.LYF

 Profile  

Offline
User avatar

Joined: Tue Jul 10, 2007 11:30 pm
Posts: 222
Location: Sunshine Coast

Post Posted: Fri Nov 14, 2008 1:34 am 
Reply with quote Top  
:(
wish i had the know how, time & space to fit a gti to my zuk...
nice work...

_________________
Don't worry, It's only a suzi...
http://www.auszo

 Profile  

Offline
az supporter
az supporter
User avatar

Joined: Sat Jul 22, 2006 11:30 pm
Posts: 4661
Location: Brisbane

Post Posted: Fri Nov 14, 2008 9:56 pm 
Reply with quote Top  
Hey Chinny, what's the plans for the exhaust???

_________________
SJ50.4.LYF

 Profile  

Offline
User avatar

Joined: Sat Aug 09, 2008 11:30 pm
Posts: 173
Location: Brisbane Eastside

Post Posted: Sat Nov 15, 2008 1:12 pm 
Reply with quote Top  
Damo wrote:
Hey Chinny, what's the plans for the exhaust???


At this stage throw extractors on and drive really quick to my nearest exhaust shop :)

 Profile  

Offline
az supporter
az supporter
User avatar

Joined: Sat Jul 22, 2006 11:30 pm
Posts: 4661
Location: Brisbane

Post Posted: Sat Nov 15, 2008 1:17 pm 
Reply with quote Top  
Chinny wrote:
Damo wrote:
Hey Chinny, what's the plans for the exhaust???


At this stage throw extractors on and drive really quick to my nearest exhaust shop :)


Haha, fair enough. Got muffs :mrgreen:

I thought you might be giving it a crack yourself

_________________
SJ50.4.LYF

 Profile  

Offline
User avatar

Joined: Sat Aug 09, 2008 11:30 pm
Posts: 173
Location: Brisbane Eastside

Post Posted: Sun Nov 16, 2008 5:07 am 
Reply with quote Top  
Hey never thought about it that way. Might buy/make a pipe bender a give it a go..

Meanwhile today:

Did rear suspension on bros car. Hes standing next to it proud as, polished his bull bar. Fixed the last bits of rust on mine and put the windshield and top supports back on... waiting for ECU and inline VLT pump to arrive now. Oh and the rest of the U-bolts for the suspension.

Image
Image
Image
Image
Image
Image
Image
Image
Image

 Profile  

Offline
az supporter
az supporter
User avatar

Joined: Mon Jun 12, 2006 11:30 pm
Posts: 2068
Location: Sunshine Coast

Post Posted: Mon Nov 17, 2008 11:41 pm 
Reply with quote Top  
wow huge difference in polished bar man

 Profile  

Offline
az supporter
az supporter
User avatar

Joined: Sat Jul 22, 2006 11:30 pm
Posts: 4661
Location: Brisbane

Post Posted: Tue Nov 18, 2008 3:24 am 
Reply with quote Top  
Chinny wrote:
Hey never thought about it that way. Might buy/make a pipe bender a give it a go..


Dont worry about a tube bender for exhaust stuff. Buy mandrel bends and cut/weld to suit.

Exhaust tube I get from my local exhaust place, and mandrel bends from Queensland Diesel Spares!!!

Get yourself and eBay cat and a straight thru muffler off a big road bike and you're sweet 8)

_________________
SJ50.4.LYF

 Profile  
Display posts from previous:  Sort by  
Post new topic Reply to topic  [ 118 posts ]  Go to page Previous  1, 2, 3, 4  Next

Jump to:  


Who is online

Users browsing this forum: No registered users and 906 guests

You cannot post new topics in this forum
You cannot reply to topics in this forum
You cannot edit your posts in this forum
You cannot delete your posts in this forum
You cannot post attachments in this forum
Untitled Document


Untitled Document


Powered by phpBB © 2000, 2002, 2005, 2007 phpBB Group :: Style based on FI Subice by phpBBservice.nl :: All times are UTC + 9:30 hours