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zooky08

az supporter
Joined: Fri Nov 27, 2009 10:30 pm Posts: 3426 Location: imbil/gympie. qld
Vehicle: 03 Jimny
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 Posted: Mon Jun 06, 2011 7:16 pm |
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There is ment to be a circlip on the end of the cv inside of your free wheeling hub right?
My cromos arnt sticking out at all for the clip to go on
Should I pull then out till I get a circlip on them, then push the axel back in untill it comes to rest on the circlip
Cheers
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xedent

az supporter
Joined: Mon Jun 15, 2009 11:30 pm Posts: 895 Location: Sunshine Coast, QLD
Vehicle: LWB Maruthi on WT Diffs!
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 Posted: Mon Jun 06, 2011 7:24 pm |
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Yeah, on normal ones there was a thread in the end that I screwed a bolt into so I could pull it out.
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steve

I live here!
Joined: Sun Jun 11, 2006 11:30 pm Posts: 7681 Location: Brisbane
Vehicle: 75 Cruiser
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 Posted: Mon Jun 06, 2011 7:25 pm |
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Can you pull the axle out just enough to get the clip on? If so, do that 
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zooky08

az supporter
Joined: Fri Nov 27, 2009 10:30 pm Posts: 3426 Location: imbil/gympie. qld
Vehicle: 03 Jimny
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 Posted: Mon Jun 06, 2011 8:38 pm |
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I hope there's a thread on the end
I don't want to undo every thing after I rebuilt the bloody thing
Yea Steve I can pull it out a bit
_________________ 03 Jimny 30 km2s 75mm lift f&r locked winch
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hutch

az supporter
Joined: Sun Nov 30, 2008 10:30 pm Posts: 1213 Location: SW Bris
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 Posted: Mon Jun 06, 2011 8:49 pm |
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xedent wrote: Yeah, on normal ones there was a thread in the end that I screwed a bolt into so I could pull it out.
x2 use one of the hub bolts on the end of the cv shaft. they fit perfect.
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zooky08

az supporter
Joined: Fri Nov 27, 2009 10:30 pm Posts: 3426 Location: imbil/gympie. qld
Vehicle: 03 Jimny
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 Posted: Mon Jun 06, 2011 11:09 pm |
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As long as there will be enough spline inside the locker after I pull the axle out to get the circlip on I'll be happy
Thanks guys
_________________ 03 Jimny 30 km2s 75mm lift f&r locked winch
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hutch

az supporter
Joined: Sun Nov 30, 2008 10:30 pm Posts: 1213 Location: SW Bris
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 Posted: Mon Jun 06, 2011 11:39 pm |
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zooky08 wrote: As long as there will be enough spline inside the locker after I pull the axle out to get the circlip on I'll be happy Thanks guys
it should only come out about 5mm, anymore than that and you might have another issue?
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zooky08

az supporter
Joined: Fri Nov 27, 2009 10:30 pm Posts: 3426 Location: imbil/gympie. qld
Vehicle: 03 Jimny
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 Posted: Tue Jun 07, 2011 12:35 am |
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The axle spline is about 2 or 3mm inside the hub spline
So it'll be more the 5mm to get the circlip on
_________________ 03 Jimny 30 km2s 75mm lift f&r locked winch
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hutch

az supporter
Joined: Sun Nov 30, 2008 10:30 pm Posts: 1213 Location: SW Bris
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 Posted: Tue Jun 07, 2011 2:15 am |
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zooky08 wrote: The axle spline is about 2 or 3mm inside the hub spline So it'll be more the 5mm to get the circlip on
Have you done up the hub tight (leaving one hub bolt off of course? should not be more than 5-6 mll clearance, should just be enough to get the circlip over the notch in the spline. Perhaps you have too much silastic in between the surfaces?
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zooky08

az supporter
Joined: Fri Nov 27, 2009 10:30 pm Posts: 3426 Location: imbil/gympie. qld
Vehicle: 03 Jimny
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 Posted: Tue Jun 07, 2011 2:42 am |
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No gasket glue just a paper gasket
It will be around 5mm to get the circlip on I reckon
_________________ 03 Jimny 30 km2s 75mm lift f&r locked winch
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hutch

az supporter
Joined: Sun Nov 30, 2008 10:30 pm Posts: 1213 Location: SW Bris
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 Posted: Tue Jun 07, 2011 3:07 am |
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zooky08 wrote: No gasket glue just a paper gasket It will be around 5mm to get the circlip on I reckon
perfect cause the circlip is usually just in front of the face of the inner hub spline... only about 1mm movment. So if it is set right you should see the notch and perhaps another 1mm of spline. Good luck.
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zooky08

az supporter
Joined: Fri Nov 27, 2009 10:30 pm Posts: 3426 Location: imbil/gympie. qld
Vehicle: 03 Jimny
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 Posted: Tue Jun 07, 2011 4:55 am |
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Sweet thanks mate
_________________ 03 Jimny 30 km2s 75mm lift f&r locked winch
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303zuke

az supporter
Joined: Wed Aug 19, 2009 11:30 pm Posts: 2447
Vehicle: LJ50V, SJ70
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 Posted: Tue Jun 07, 2011 1:45 pm |
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Turn the whole hub and brake assembly from steering lock to steering lock. The centre of the CV joint is supposed to be on the centreline of the Kingpin axis (Make sense of that?) By turning the hub assy, you will self-centre the CV on the Kingpin axis and push the outer axle out.
As others have said, there should be a thread in the end of the axle shaft to thread an M8 bolt in to pull the shaft out and hold it while fitting the circlip.
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zooky08

az supporter
Joined: Fri Nov 27, 2009 10:30 pm Posts: 3426 Location: imbil/gympie. qld
Vehicle: 03 Jimny
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 Posted: Tue Jun 07, 2011 3:29 pm |
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Cheers hutch I'll try that
_________________ 03 Jimny 30 km2s 75mm lift f&r locked winch
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DMAC

az supporter
Joined: Thu Jan 29, 2009 10:30 pm Posts: 1612 Location: North Brisbane
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 Posted: Sat Dec 31, 2011 8:45 am |
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I'm having a similar issue.
I've tried jiggling the axle while pulling and turning the hub with no luck.
Looks like I need another 3mm.
Everything has been torqued up as per FSM. I'm thinking that the rear seal in the hub may not be tapped in far enough.
Any other suggestions?
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christover1

az supporter
Joined: Tue Jul 15, 2008 11:30 pm Posts: 8203 Location: Melbourne
Vehicle: Pajero 91 NH 3.0 SWB
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 Posted: Sun Jan 01, 2012 5:45 am |
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I had heaps of trouble with one cv,
problem was mud hard packed around the rubber boot area,
once cleaned out had plenty of room for the circlip.
I realise a Vit is different set up, but still an area to look at
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Scrawny

I live here!
Joined: Tue Jan 29, 2008 10:30 pm Posts: 10528 Location: Brissie
Vehicle: Popemobile
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 Posted: Sun Jan 01, 2012 6:15 am |
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Is the rear bearing seated properly? Did you replace bearing races? It might be the seal as you suggest
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DMAC

az supporter
Joined: Thu Jan 29, 2009 10:30 pm Posts: 1612 Location: North Brisbane
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 Posted: Sun Jan 01, 2012 6:40 am |
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The cause ended up being me pressing the rear seal in to far, causing the rubber on the seal sitting between the bearing and where the bearing sits on the stub axle.
All good now. 
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Scrawny

I live here!
Joined: Tue Jan 29, 2008 10:30 pm Posts: 10528 Location: Brissie
Vehicle: Popemobile
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 Posted: Sun Jan 01, 2012 6:56 am |
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That seal should just sit flush with the top of the hub
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DMAC

az supporter
Joined: Thu Jan 29, 2009 10:30 pm Posts: 1612 Location: North Brisbane
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 Posted: Sun Jan 01, 2012 7:15 am |
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 I know that now. 
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Scrawny

I live here!
Joined: Tue Jan 29, 2008 10:30 pm Posts: 10528 Location: Brissie
Vehicle: Popemobile
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 Posted: Sun Jan 01, 2012 7:16 am |
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steak_knife

az supporter
Joined: Fri May 22, 2009 11:30 pm Posts: 21335 Location: Smart Ass Island
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 Posted: Sun Jan 01, 2012 11:50 am |
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Scrawn wrote:
live & learn, so tomorrow we can forget it all.... 
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now I'm not so sure.....
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