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bigrig91
Joined: Mon May 11, 2009 11:30 pm Posts: 1308 Location: Redcliffe
Vehicle: 96 LWB Vit, 2.5L powerhouse
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 Posted: Wed May 13, 2009 12:21 am |
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hey everyone. im new to this site and also new to the world of suzuki. i recently bought my 1997 sierra surf and noticed an issue with the clutch.. heres whats happening. When pushing the pedal in it sticks about half way and gets hard to push and jolts. any ideas im over it. cheers
_________________ 1997 Sierra, daily driver, 60mm coils, 2 inch body
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royce

omnipotent being
Joined: Sun Jun 11, 2006 11:30 pm Posts: 17216 Location: Pluto
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 Posted: Wed May 13, 2009 1:16 am |
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could be full of mud or the cable is buggered
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bigrig91
Joined: Mon May 11, 2009 11:30 pm Posts: 1308 Location: Redcliffe
Vehicle: 96 LWB Vit, 2.5L powerhouse
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 Posted: Wed May 13, 2009 1:23 am |
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Checked the cable its free as. not sure about the actual clutch though....possibly buggered.?
thanks
_________________ 1997 Sierra, daily driver, 60mm coils, 2 inch body
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royce

omnipotent being
Joined: Sun Jun 11, 2006 11:30 pm Posts: 17216 Location: Pluto
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 Posted: Wed May 13, 2009 1:43 am |
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from what I have seen they go all spongy and wierd when they are stuffed, but if the cable moves free then I guess you ave no choice but to pull the box out, probably the original clutch in it
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bigrig91
Joined: Mon May 11, 2009 11:30 pm Posts: 1308 Location: Redcliffe
Vehicle: 96 LWB Vit, 2.5L powerhouse
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 Posted: Wed May 13, 2009 1:46 am |
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yeh i was leaning towards that. if needed ill put an exede sports tuff clutch in it i think. pretty reasonable price and rep.??
_________________ 1997 Sierra, daily driver, 60mm coils, 2 inch body
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acc1
Joined: Wed Apr 29, 2009 11:30 pm Posts: 281 Location: NSW
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 Posted: Wed May 13, 2009 5:10 pm |
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Im pretty sure new standard clutch is around $220-280 dunno about the tuff one tho...
I need to get mine done very soon tho to..
_________________ [URL=http://img406.imageshack.us/i/samuraifsmpdf.g
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shep
Joined: Thu Mar 29, 2007 11:30 pm Posts: 14498 Location: Here there everywhere
Vehicle: A manly awesome man jimny
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 Posted: Wed May 13, 2009 6:06 pm |
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i have come to the conclusion that Suzuki clutches and cables just suck. 
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Damo

az supporter
Joined: Sat Jul 22, 2006 11:30 pm Posts: 4661 Location: Brisbane
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 Posted: Wed May 13, 2009 6:44 pm |
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Hydraulic clutch conversion?
_________________ SJ50.4.LYF
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shep
Joined: Thu Mar 29, 2007 11:30 pm Posts: 14498 Location: Here there everywhere
Vehicle: A manly awesome man jimny
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 Posted: Wed May 13, 2009 6:52 pm |
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Damo wrote: Hydraulic clutch conversion?
that's what i have been thinking about. 
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royce

omnipotent being
Joined: Sun Jun 11, 2006 11:30 pm Posts: 17216 Location: Pluto
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 Posted: Wed May 13, 2009 7:05 pm |
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I must admint all the daikins I have done and owned in sierras have been great, Vitaras are utterly shit but sierras seem pretty good
shep, post pics of hydraluic conversion, I am not far off too 
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atari4x4

az supporter
Joined: Mon Dec 11, 2006 10:30 pm Posts: 34842 Location: East Radelayed
Vehicle: SV420+SV620 Vitara's
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 Posted: Wed May 13, 2009 7:21 pm |
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my j20a vitara is hydraulic clutched.
_________________ You're just hating because you don't understand
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shep
Joined: Thu Mar 29, 2007 11:30 pm Posts: 14498 Location: Here there everywhere
Vehicle: A manly awesome man jimny
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 Posted: Wed May 13, 2009 7:58 pm |
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royce wrote: I must admint all the daikins I have done and owned in sierras have been great, Vitaras are utterly shit but sierras seem pretty good shep, post pics of hydraluic conversion, I am not far off too 
i have a cable on the way, when my car is going again i will be able to get
to a few car dumps to see what will fit. ball recons it is the way to go and
he seems to know stuff so i will give it a go.
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Damo

az supporter
Joined: Sat Jul 22, 2006 11:30 pm Posts: 4661 Location: Brisbane
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 Posted: Wed May 13, 2009 7:59 pm |
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atari4x4 wrote: my j20a vitara is hydraulic clutched.
Bellhousing pattern is going to be a fair bit different i'm guessing. I wonder if the master cylinder stuff can be swapped without too much hassle. Mind you, using 2 litre Vits as a donor isn't the best idea, they are pretty few and far between.
_________________ SJ50.4.LYF
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shep
Joined: Thu Mar 29, 2007 11:30 pm Posts: 14498 Location: Here there everywhere
Vehicle: A manly awesome man jimny
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 Posted: Wed May 13, 2009 8:32 pm |
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i think the hardest part of sticking a clutch master cyl on would be changing
the pedal from a pull to a push setup.
as it so happens i have a sierra firewall that still has the pedals and dash
attached so i am gunna drop it off a balls work and say, make good mate. 
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Damo

az supporter
Joined: Sat Jul 22, 2006 11:30 pm Posts: 4661 Location: Brisbane
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 Posted: Wed May 13, 2009 8:52 pm |
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shep wrote: i think the hardest part of sticking a clutch master cyl on would be changing the pedal from a pull to a push setup.
Mount the master cyl on the "inside" side of the firewall? Being up under the dash would be a major PITA obviously. But you could remote mount the reseviour in the engine bay so that it is at least easy to top up the fluid.
Another thing that comes to mind is finding a donor master and slave to give the correct throw too.
_________________ SJ50.4.LYF
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kenn
Joined: Tue Nov 11, 2008 10:30 pm Posts: 1202 Location: Melbourne
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 Posted: Thu May 14, 2009 12:12 am |
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Grand Vits use a hydraulic clutch as well..But you probably knew that....
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royce

omnipotent being
Joined: Sun Jun 11, 2006 11:30 pm Posts: 17216 Location: Pluto
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 Posted: Thu May 14, 2009 1:41 am |
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a van master under teh dash could work, fotting will suck
I have seen a few shitbox 4age conversions that used a hydro clutch and the master was mounted under the clutch cable mount so the pedal pushed it
long as you have the same diameter master and slave and the length from pedal pivot to master is the same as the cable was it should be sweet
I would make the ratio a bit shorter though for less pedal throw, but thats jsut me
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