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Nick.storm
Joined: Mon Nov 12, 2012 11:08 am Posts: 74
Vehicle: Vitara 1997
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 Posted: Sun Jul 07, 2013 12:46 pm |
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I recently bought myself a pipe bender and had a go at making a front bar. Thoughts? things I could think about before making a rear bar and sliders? Attachment: IMG_1017.JPG Attachment: IMG_1019.JPG Attachment: IMG_1021.JPG Attachment: IMG_1022.JPG Attachment: IMG_1024.JPG Attachment: IMG_1026.JPG
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Scrawny

I live here!
Joined: Tue Jan 29, 2008 10:30 pm Posts: 10528 Location: Brissie
Vehicle: Popemobile
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 Posted: Sun Jul 07, 2013 12:52 pm |
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Looks alright. Have you got photos of the mounts? How is it attached to the chassis?
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Nick.storm
Joined: Mon Nov 12, 2012 11:08 am Posts: 74
Vehicle: Vitara 1997
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 Posted: Sun Jul 07, 2013 12:58 pm |
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ill have to go take some.. I welded tabs on so it bolts onto the existing bumper mounts and then made brackets up so it also bolts onto the nudge bar mounting points I had. figured it should be plenty strong enough as im not winching off it
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Scrawny

I live here!
Joined: Tue Jan 29, 2008 10:30 pm Posts: 10528 Location: Brissie
Vehicle: Popemobile
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 Posted: Sun Jul 07, 2013 1:42 pm |
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I'm just toying with ideas of building my own
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Nick.storm
Joined: Mon Nov 12, 2012 11:08 am Posts: 74
Vehicle: Vitara 1997
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 Posted: Sun Jul 07, 2013 2:12 pm |
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Nice:) it only cost like $50! Ill try get some photos of the mounts. If you can weld and have access to a bender give it ago
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DarkHorse

az supporter
Joined: Wed Apr 14, 2010 11:30 pm Posts: 5413
Vehicle: 08 SV650
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 Posted: Sun Jul 07, 2013 4:05 pm |
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Looks pretty good mate, nice and simple. Hard to tell from the photos but are the outside corners collapsed a bit? What bender and what dies are you using? Have a look at some of the other Vit threads for some mounting ideas - most of us whack an additional M12 or two through the nubs at the front: 
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hackd
Joined: Tue May 07, 2013 9:29 pm Posts: 40
Vehicle: Sierra LWB, SWB t/top
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 Posted: Sun Jul 07, 2013 6:54 pm |
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Are your bends actually crushed?
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Fatzook

az supporter
Joined: Sat Oct 27, 2007 11:30 pm Posts: 14977 Location: The Hills
Vehicle: Vitara, NGV
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 Posted: Sun Jul 07, 2013 8:54 pm |
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Nice simple design, And well executed, but I'd have another go at the top bar if I were you. Those bends are completely collapsed, and will offer very little protection without bending further.
_________________ 2013 GV 1998 SV420 ute
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Nick.storm
Joined: Mon Nov 12, 2012 11:08 am Posts: 74
Vehicle: Vitara 1997
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 Posted: Mon Jul 08, 2013 5:50 pm |
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Yeh the corner bends are a bit crushed. Ill have to work out how to make work better. One idea I've been given are filling the pipe with sand.. Anyone tried this? I'm just using a cheap 12T press bender. It's 2inch pipe about 3mm thick.
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Ausuki
Joined: Tue Jan 08, 2013 4:22 pm Posts: 99
Vehicle: 93 Vitara -itty bitty lift
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 Posted: Mon Jul 08, 2013 5:51 pm |
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i've heard sand is the go too
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got_bar_work
Joined: Sat May 15, 2010 8:30 pm Posts: 2214 Location: Brisbane
Vehicle: SQ625
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 Posted: Mon Jul 08, 2013 6:14 pm |
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U can do more of a sweeping bend by doing a few bends 50mm apart
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Fatzook

az supporter
Joined: Sat Oct 27, 2007 11:30 pm Posts: 14977 Location: The Hills
Vehicle: Vitara, NGV
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 Posted: Mon Jul 08, 2013 9:36 pm |
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The problem is the die. They are a poor fit. Buy yourself a quality Dawn die for your bender.
_________________ 2013 GV 1998 SV420 ute
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VonDecoy
Joined: Tue Apr 10, 2012 12:47 am Posts: 358 Location: Mount Barker
Vehicle: Black '96 X-90
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 Posted: Wed Jul 10, 2013 12:04 am |
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The design looks great to me. And really simple too. I like it!
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BlueSuzy

az supporter
Joined: Sun May 04, 2008 11:30 pm Posts: 9711 Location: NSW
Vehicle: SJ51 LWB, SJ70 SWB
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 Posted: Wed Jul 10, 2013 12:11 pm |
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Looks good, Sand still won't work right
_________________ BlueSuzy wrote: I'm over the G16b's.
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Nick.storm
Joined: Mon Nov 12, 2012 11:08 am Posts: 74
Vehicle: Vitara 1997
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 Posted: Wed Jul 10, 2013 10:23 pm |
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Thanks guys. So filling it with sand won't work! I'd imagine it would be very hard to force the bend.. I looking into making a 2inch exhaust so it would be good to get the bender working well. Should be able to get away with more sweeping bends for that though I hope. Still haven't had a chance to get some photos of the way I mounted it. Works been crazy
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wrboy89

az supporter
Joined: Wed Jan 09, 2013 3:03 pm Posts: 102
Vehicle: 92 vitara 3 door
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 Posted: Thu Jul 11, 2013 5:17 am |
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Hey bud I used sand and annealed my pipe before bending on the press bend worked not to bad if u wanna give that a crack
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Matthew
Joined: Mon Jun 15, 2009 11:30 pm Posts: 472 Location: S.E. Melbourne
Vehicle: SWB Sierra
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 Posted: Thu Jul 11, 2013 6:38 pm |
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Fatzook wrote: The problem is the die. They are a poor fit. Buy yourself a quality Dawn die for your bender. This
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Nick.storm
Joined: Mon Nov 12, 2012 11:08 am Posts: 74
Vehicle: Vitara 1997
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 Posted: Thu Jul 11, 2013 6:45 pm |
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wrboy89 wrote: Hey bud I used sand and annealed my pipe before bending on the press bend worked not to bad if u wanna give that a crack cool might try that
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Nick.storm
Joined: Mon Nov 12, 2012 11:08 am Posts: 74
Vehicle: Vitara 1997
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 Posted: Thu Jul 11, 2013 6:48 pm |
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here are some pics of the way I mounted the bar Attachment: IMG_0121.JPG Attachment: IMG_0122.JPG
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